At 12:12 AM 6/3/2006, you wrote:
>   I read tons of archived messages but I couldn't one that answers 
> my question.  If it has been asked before, I apologize.
>   The amount of hardener mixed in with the resin affects the pot 
> life of the epoxy.  All factors remain constant, more hardener 
> gives you less pot life, right?
>   Q1. Does the amount of hardener affect the strength of the epoxy mixture?
>   Q2. Does the amount of hardener affect the curing time of the 
> epoxy mixture?
>   Q3. What happens if you mix with wrong ratio of resin and 
> hardener called for by the manufacturer?
>
>   Thanks for you help.

Your assumption about pot life is incorrect.  Epoxy should be mixed 
as close to exactly as specified.  If the ratio is off by more than 
about 5 percent, the physical properties of the cured epoxy will be 
sub-standard.  Pot life is dependent upon the ambient temperature, 
the quantity of epoxy being mixed, or the hardener being used.

The chemical reaction will progress faster at higher 
temperatures.  The chemical reaction is exothermic and will make its 
own heat which can affect the cure time.  Some brands use different 
hardeners to get different pot life or allowable working temperature ranges.

If you want a quality product, you mix the epoxy exactly as the 
manufacturer specifies.  Anything else will reduce the strength or 
alter the properties in an bad way.  The two different components in 
epoxy combine chemically and the ratio must be very close or there is 
an un-reacted portion left over.

The chemical reaction is different for polyester based products.  The 
catalyst (methyl ethyl ketone)  causes the resin to form a series of 
long chemical chains.  More catalyst makes the reaction happen faster.



Don Reid  -  donreid "at" peoplepc.com
Bumpass, Va

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