Serge:

I have made thge same observation and see no good reason why it should be so
difficult and I wish to change to a dual stick anyway but see a potential
problem with adequate room beteen the outside of the sticks and wing-fuselage
interface fore the turn-buckles.  I am almost driven to this by a stupid that
the person that started this craft that I took over did.

Don Lively
Burlington. IA 52601
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Serge VIDAL wrote:

> On Sunday, I had a look at the dual sticks assembly on my KR2, and I found
> enough rust here and there to decide it needed a good repaint; so, I
> removed the complete assembly from the KR2 to bring it home.
>
> Man, that was a mission! Because there was not enough clearance around the
> screws that hold the Nylon blocks to the main spar to use a socket. Took
> me forever to unscrew. Bugger!
>
> Anyway, my dual stick is pretty much the same design as Mark Langford's,
> with a  torque tube and a rod that links both sticks at the bottom. I was
> thinking that it is a shame that it is made of steel, because it sure is
> heavy; aluminum would be lighter and look nicer, but welding aluminum
> always is a big issue.
>
> Then I realized that to make it, you don't really need to weld anything.
> And this applies to any torque tube. All you have to do is to order
> ready-made aluminum flanges that fit around the tube. Then, to make the
> tube guides (stops), you would simply rivet the flanges to the tubes. You
> could also Epoxy glue the flange to the tube before you rivet, for safety.
> To make the horn, you would cut an aluminum plate that would match the
> flange flat size (rim) plus the protruding horn , and rivet it to the
> flange. The stick attachment would be made with two plates each, that
> would be rivetted to the tube.
>
> I talked to one of my colleagues who is an experienced builder, and he
> told me that actually, several European designs use torque tubes built
> more or less that way.
>
> Probably not worth rebuilding the part for this KR2, but this is something
> I will definitely try on my next aircraft ;-)
>
> Serge Vidal
> KR2 "Kilimanjaro Cloud"
> Paris, france
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