Chris Johnston <chr...@ozdocs.net.au> wrote:    I was only thinking about this 
the other day, someone said "be original" 
so I thought why not glue the gussets onto the cross members first, then 
when dry you only have one face to square up to fit the inside of the 
longeron instead of two gussets and a cross member. It would be much easier 
to get a flush fit of the gussets with the cross member instead of getting 
all those miniscule mismatches, the plans give the cross member widths 
accurately enough to do this, you could use a mass produced standard size 
gusset instead of individually fitting each one, the gussets may have to be 
slightly oversize to allow for fitting...............BUT, I haven't tried it 
so it may not work.



Chris Johnston

  May not be a bad idea for the gussets on the verticles where they attach to 
the top longeron. I think that you will have to individually cut the rest of 
the gussets to get a 90 percent surface contact. Actually I got a lot of 
enjoyment getting those gussets as close as I could get them, "individually"!


Ron Smith
Kr2ssxl
Cypress Ca U.S.A.
mercedesm...@yahoo.com
http://ronsmith.myphotoalbum.com/albums.php

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