Excellent tip and here is another. Find some white PVC pipe laying
around your shop. You can make nice clamps by cutting 1/2" wide rings of
PVC pipe and then cutting them so they can be opened up. Perfect for all
gussets etc. You can also make different size clamps by using different
size pipe.

Mark Jones (N886MJ) 
Wales, WI 
Visit my web site: http://www.flykr2s.com
Email: mailto:flyk...@wi.rr.com 



-----Original Message-----
From: krnet-bounces+flykr2s=wi.rr....@mylist.net
[mailto:krnet-bounces+flykr2s=wi.rr....@mylist.net]On Behalf Of Stephen
Teate
Sent: Wednesday, February 01, 2006 8:39 AM
To: KRnet
Subject: KR> Cheap Clamps


Netters and new builders,

I will pass along a tip that really helped me when I was clamping all
those gusset blocks in place with cheap, simple, and easily installed
clamps. Since the whole idea is to hold the gussets in place until the
epoxy cures and because you are horizontal to begin with you don't need
a lot of clamping pressure. I went to my local five & dime and bought a
bag of small hair clamps. I think there were fifty in a bag and I bet it
didn't cost five bucks. These things came with teeth that would make a
great white proud and some of them I cut the teeth off and others I left
them on because the "grip angle" of the gusset blocks would require the
grip that these would provide. These clamps were made from thin plastic
and would actually conform to the joint being clamped. They would
provide enough pressure to squeeze the epoxy out but not leave an
impression in the wood which should be avoided. If you have to apply
this much pressure you need to recut the gusset. Epoxies are a lot
better than the resorcinol glues of the past that required near perfect
joint contact but that is not an excuse to be sloppy. By using these
clamps I found that I could "afford" to complete the entire fuselage
side frame at one time instead of having to do it in stages because I
didn't have enough clamps.



Stephen

ste...@compositecooling.com

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