Greetings,

Grease can also be used to remove the pilot shaft bushing in the 
standard trans engine crankshafts prior to modifications.  Sand, grind, 
or carve a piece of broom handle or large dowel to just fit in the pilot 
shaft bushing.  It should go into the bushing at least as far as the 
bushing is deep, maybe an inch or more.  Fill the cavity and the pilot 
bushing with gun grease and then insert the "tool".  Cover the base with 
a rage to reduce any splatter in the wife's kitchen and then smack the 
end of the tool with a hammer and the bushing will be hydraulically 
forced out of the crankshaft with minimal effort.

Last week I was cleaning a Corvair oil pump housing that had the oil 
pump relief valve stuck in the bore due to corrosion (rust).  I had been 
soaking it for over a week in Kroil trying to loosen it up, all to no 
avail.  I saw WW at SNF and asked him what he would suggest.  He said 
that he used a bent narrow brass drift to sometimes pry them toward the 
open end.  I didn't have such a tool and none to bend either.  But I did 
have a survey stake and some grease.  The stake was not the lath size 
but a pointed 1x2 about 15" long.  I carved the point into a square that 
would fit the channel that is at the end of the relief valve stop.  Then 
I filled that cavity with grease and proceeded to smack that.  Don't 
forget the rag, don't want to get mommas kitchen table messy. 

At first I thought that it wasn't working.  Grease kept pushing out by 
the stake.  You do want these to fit snug, and mine could have been 
better.  Anyway I kept filling the cavity and tapping the stake and 
before long, wah-lah, grease squirted out the round hole where you can 
look in and see the side of the valve.  I could move it then with a 
small pick.  Moving it back and forth I finally got it out.  Twenty 
minutes later and a partial sheet of emery paper for the valve and the 
bore, it was like new.

Enjoy
Kevin



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