Aluminum Push rods,

I work at Tyee Aircraft, Inc, in Everett Washington, as making tubes is how
we make earn our living and I will be making my own elevator push rod.

We use rotary swaging machines to taper the ends of the tubing where threads
can be added. Mine will be made from 1.250 OD x .035 Wall 2024-T3, heat
treated to T42 after forming, this will produce a push rod compression
allowable of around 300 pounds at 90.00 inches long, no sense in being
stronger than I am.

Mark's suggestion is how the RV push rods are made and it's pretty simple;
seems to me I read an EAA sport magazine article within the last year
showing how to do it as well.

For my own push rod, I know Swaging with (Rotary dies) a taper leading to a
reduced diameter on the end so that a mating thread for the rod end can be
added, will result in lower weight and improve the fatigue strength of the
rod.  Estimated weight savings is around 3 tenths of a pound, not a lot
really, but it all adds up.

If there is any interest, I could make others at the same time 

Anyone interested should send me a email off line, with what you need,
length and thread size in the ends, if you know the lever arm of the control
stick, I am figuring 75 pounds forward force for my mine, factor that by the
mechanical advantage, if its less than 300 then 1.25 x .035 should work

I could then purchase the aluminum tubing in one lot, might save some money
and have the ends swaged up, trimmed and tapped as needed


Push rod, Boat compete and on wheels, tail surfaces in work

Jim Mullen
Everett Washington

-----Original Message-----
From: sp...@sbcglobal.net [mailto:sp...@sbcglobal.net] 
Sent: Sunday, April 03, 2005 5:01 PM
To: kr...@mylist.net
Subject: KR> Aluminum Push Rods

Hello group,

    Does anyone know a supplier that sells aluminum push rods that are
threaded on each end so that I can use it for my elevator?

Steve










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