Guys,

This is soooo simple.

First, in the contract with Avemco or any other insurer, it's all in 
there in black and white. (I do not work for them).   It is not an issue 
that you didn't see it or didn't know about it and  "well, I 
thought......"  just won't cut it, it just doesn't matter what you 
thought, only what's written and the fact that you agreed to it.  The 
same goes for the FAR's.

You can escape a lot of grief, if every time that you say to yourself,   
"....mmmm ....I think...."  by pausing and then going and documenting 
what ever it is that you are thinking, whether it is the FAR's or fuel 
pumps or VE resin, bent spars or whatever.

We as builders are the manufacturer and we should be proud of that, but 
we have to follow some rules and we have them or have the access to 
them.  (I hate rules myself)  This is just like what Cessna or Beech or 
Piper go through only it's probably easier for us.

We/they make a change and the airplane is either recertified or issued a 
"temporary" certification.  You/them make the change back and we go 
through the same gyrations again.  You go back and forth twice and 
that's four configurations, forget the fact that two of them are 
identical to the other two.  You are changing whatever the plane was 
last, not was once.

Imagine that you have a one foot square block of steel that is certified 
by the FAA.  You drill some holes in it, is it the same, no, and that's 
obvious. You have it recertified with the holes.  You grow weary of the 
holes, weld them up and say that it's the same as the first 
configuration........ is it ? No, similar, but not the same.  The FAA 
comes to look at it after the welds.  You have done such a good job of 
welding and grinding that they don't know that it's different from the 
original.  Is it the same even though they think so, no.  And they (FAA) 
know that this can happen. 

Imagine this, you have a spare wheel identical to wheels that fit either 
your Beechcraft or your Cessna.  You have a cracked wheel on one of 
them.  Can you just put this wheel on in replacement of the cracked one 
?  Yes if it's the part number from the certification of the airplane, 
however, Beech and Cessna part numbers may be different for identical 
wheels made by the same vendor.  Ask me how I know this.

Here's another one.  The GO-300 in the 175 Cessna can have a straight 
drive or angle drive starter.  Only one was certified on the airplane.  
Can you arbitrarily use the other one if it fits, doesn't change the CG 
or the electrical load ?  What if you sign off an inspection with the 
"wrong" starter on it ?   Then what ?  Ask me about that one.

The FAA regulates these issues as if every change is a new item, it is 
not all that bad, after all we are operating in a nearly uncontrolled 
envoirnment, EXPERIMENTAL, we just have to dot the "i's" and cross the 
"t's".  No big deal, after all any accident may ruin your life both 
physically and financially. 

We have all of the tools, the regulations and history at our disposal, 
we should never be caught it the hell of, "...well, I thought..."  We 
even have the internet....(I could have invented it, you know)

I know that I would rather do the paper work or research up front than 
end up in court, that's what my insurance is for.

One last point, if you operate an aircraft, any aircraft, that is not 
deemed airworthy by whatever standards the FAA uses, some as those noted 
above, you are in violation of the FAR's.  If you are found out and the 
chances are slim that you will be, but it could happen, then you could 
face suspension or revocation of your license(s).  Your insurance 
company would not look favorably on that if it happened, ...at least I 
don't think so.................;-)    (No, don't ask me about this one, 
it hasn't happened to me.)

Kevin









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