Sorry
But this is important any one with a lycoming engine.
This is from our SAAA sport Aviation ASs  Australia
Phil Matheson
mathe...@dodo.com.au
VH-PKR  ( Phil's KR)
61 3 58833588
Australia.( Down Under)
See My KR2 Building Web Page at:
http://mywebpage.netscape.com/flyingkrphil/VHPKR.html

See our VW Engines and Home built web page at
http://www.vw-engines.com/
www.homebuilt-aviation.com/
----- Original Message ----- 
From: "jhudson" <jhud...@iprimus.com.au>
To: <saaa_c...@yahoogroups.com>
Sent: Monday, February 21, 2005 3:07 PM
Subject: [saaa_ch20] Fw: 1) Lycoming Verdict (From AVWeb)


>
> Hi all at Chapter20., received this from Rick Harper. Hard to believe 
> Lycoming are turning out crook engines eh !
> Pres. John.
> >
> For everyone's interest !!!
>
> Biggus
>
>
> Vince Orton wrote:
>>
>> This just in from AVWeb ...
>>
>> **********************************************************************
>>
>> JURY'S CRANKSHAFT VERDICT HITS LYCOMING HARD...
>> In a stunning verdict (the effects of which could ripple through the
>> aviation world for years to come) a Texas jury has found Textron
>> Lycoming entirely to blame for crankshaft failures in high-horsepower
>> engines between 2000 and 2002. What's more, the Grimes County jurors
>> found that Lycoming's investigation of the crankshaft failures was
>> fraudulent and incorrectly put the blame on the manufacturer of the
>> crankshaft forgings, Interstate Southwest, of Navasota, Texas. In fact,
>> the FAA also accepted Lycoming's version that Interstate had improperly
>> heat-treated the forgings, which weakened the steel and led to the
>> failures. What the jury found was that the crankshafts were
>> under-designed for high-horsepower engines, and that Lycoming changed
>> the recipe for the steel alloy used in the cranks by adding vanadium (to
>> make the metal easier and less expensive to work with) and that that
>> weakened them. According to court documents obtained by AVweb, the jury
>> found that the "sole cause" of the crankshaft failures was Lycoming's
>> design. More...
>>
>> ...REPLACEMENT CRANKS AND INTEGRITY QUESTIONED...
>> Now, the legal wranglings have undoubtedly just begun (Lycoming will
>> almost certainly appeal) but the Texas decision raises some practical
>> and potentially disquieting questions about the whole crankshaft issue.
>> These are questions we'd like to pose to Lycoming but we were unable to
>> receive a response before our deadline. According to Interstate lawyer
>> Marty Rose, the forging company's investigation revealed that the design
>> of the crankshafts used in the brawny turbocharged 300-plus-horsepower
>> six-cylinder engines in question was based on 40-year-old designs for
>> four-cylinder engines with much lower horsepower. Rose told AVweb that
>> their investigation revealed that even though the vanadium problem was
>> fixed in replacement cranks installed in 1,400 engines recalled in 2002,
>> the cranks are still under-designed for the stresses created by the big
>> engines. "The [replacement] crankshafts don't have any safety margin,"
>> said Rose. More...
>>
>> ...THE VERDICT COULD BE JUST THE BEGINNING
>> The decision also raises questions about the FAA's handling of the
>> crankshaft problem. From the outset, the agency appears to have gone
>> along with Lycoming's conclusion that Interstate was to blame for the
>> weak cranks. The original Emergency Airworthiness Directive grounding
>> Cessnas and Pipers with TIO-540 and LTIO-540 engines cites "a variation
>> in the heat treatment process" (the jury did not agree) used during
>> production of the cranks. FAA chief spokesman Greg Martin said the
>> agency is studying the court decision and there's no word yet on further
>> action. More...
>>
>> ************************************************************************
>>
>> Thought you all would like to know ...
>>
>> -Vince Orton
>
> Aircraft piston engines are right on the ragged edge of failure.
> The least little thing that goes wrong results in catastrophic
> failure.
>
>
> Paul Lamar
>
>
>
>
>
> [Non-text portions of this message have been removed]
>
>
>
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