>I'm currently making the aileron pulley assembly However I run into a problem >in the drawing of the pulley bracket on page 68 it shows the screws nuts >washers and gives the size of the alum tubing to be used for the post for the >cable guide. ++++++++++++++++++++++++++++++++++++++++++++++++++++++
The cable guard can be anything that will keep the cable from coming off the pulley. I made mine with a piece of spruce. I cut it to the contour of the pulley, sanded it down to just above pulley height, then painted it with epoxy. I drilled two holes and bolted it in place and used "wood washers" that actually overlap the pulley. My guard actually follows the contour of the pulley for about two inches. If you're talking about the actual pulley bracket, I'd suggest using 1/8" aluminum angle. Wick's carries the size that you can cut the bracket from a solid piece. I tried the thinner stuff and didn't like the way it flexed. Larry Flesner
