RE: laying up one layer of glass from the top side around the face of the aileron spar to the bottom side of aileron.
Mark, I have tossed that around also and on the aileron that I re-built a while ago, I used the same logic and decided not to glass it, but this time, I am, just for peace of mind and not having to wonder, should I... There is a time for building and a time for FLYING and the time for building has expired. See N64KR at http://KR-Builder.org - Then click on the pics Daniel R. Heath - Columbia, SC See you in Mt. Vernon - 2005 - KR Gathering