Dan

>From what I have read that others have posted, if a structure only requires 
>fiberglass lay ups on one side, then the foam is merely the shape and the 
>glass is taking all of the load.  If a true composite structure is required, 
>lay ups on both sides are called for, then the foam does matter alittle, both 
>in thickness and in composition, because it is part of the total structure and 
>contribute to its strength.  The most common I have seen it the pink foam Mark 
>L used, the blue foam I have seen Scott Swing use on the Velocity at his 
>Sebastian  FL plant, and the Last O Foam that I ahve personnally used and also 
>seen the Vision builders use for their entire fuselage.  They use 2 types I 
>thought would be of interest to KR builders including me when I build a new 
>cowling.  They use regular Last O Foam, and then they also use a heatable Last 
>O Foam that can be shaped over a jig easily.  Careful use of a heat gun, bend 
>to shape, let cool, glass the outside, allow to cure, then remove from jig, 
>place in reverse mold, as illustrated on Mark L's site, and glass the inside.  
>1/2 inch and 1/4 inch thicknesses are used throughout with glass applied the 
>same way as on the KR.  I used Last o Foam on my seat, canopy handle, and 
>several other places and found it very easy to work with.

Now if I can just get that Inspector to come back.....

Colin & Bev Rainey
KR2(td) N96TA
Sanford, FL
crain...@cfl.rr.com
http://kr-builder.org/Colin/index.html

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