Before I looked at Mark's site I did a lot of thinking on what order I would
do what on my spar construction and this is what I came up with.

I needed to buy a 12' countertop anyway for my office so I was going to
level it with a precision machinist's level to be sure it was perfectly flat
and level.  I would cover it with bagging film before I started.

I was going to scarf the plywood pieces and let them dry before I started
the rest of the spars.

Next I was going to lay out lines on where all the pieces went and dry fit
everything with the web laying on the countertop.

Then I was going to spread T88 on one spar cap and the web and set it on,
followed by the vertical spacers, then the other spar cap.

Then I was going to put a bunch of heavy weights on the spar caps.

Next I was going to put a bar clamp at each vertical spacer location to
clamp the spar caps to the verticals.

Then I will use a brush to spread all the excess epoxy around the inside to
seal the inner sections of everything then put a bunch of weights on the
caps and verticals to be sure they are pressed tight against the plywood.

When the whole thing dries I will put on the top plywood web.

Does anyone see anything wrong with this sequence?  Am I going to wind up
with the T88 drying before I get everything done?

Brian Kraut
Engineering Alternatives, Inc.
www.engalt.com


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