OOOOO-; As soon as Dan gets my newest pictures (that
are being developed) I'll have some additional photos
of the build process.--No Pressure Dan:-) --

When Dan's site comes back up:
<http://kr-builder.org/ScottCable/index.html>

My Turtledeck is co-cured, co-bonded and
hat-stiffened.
The outer "skin" is 2 plys of BID and 1 ply of
lightweight deck cloth.  The Hat stiffeners are
fabricated from 2 plys of 3 in BID Tape.

To briefly explain how it was fabricated:
Created a Foam Tool
Laid-up and cured the Outer Skin
Removed the Outer Skin from the Foam Tool
Carved the Hat Cavities into the Foam Tool
Applied Duct Tape into the Hat Cavities
Laid-up the Hats over the Duct Tape
Applied Cotton Flox to the Hat Flange perimeter
Positioned the Outer Skin onto the Foam Tool
Allowed the whole assembly to cure

I removed the CO-cured and bonded assembly from the
foam tool last night and weighed it: 4lbs 10 oz.

I still have to build the rear canopy "roll hoop", and
add two more layers of BID along the bottom edge where
the piano hinge attaches.  Add maybe .75 - 1.5 pounds?

Weights gotten from other builders RR Premolded parts
thus far are between 8.5 and 9 lbs.  Not premolded,
Maybe as much as 11 lbs?

For a weight savings of 2.25 - 5 lbs, x the moment arm
aft of CG...
I think I'm going the right direction!

--- Joseph H Horton <joe.kr2s.buil...@juno.com> wrote:
> Scott,
>       It has been a few years but I recall that my turtle
deck from RR was around 9 lbs. This was for the 2S.



=====
Scott Cable
KR-2S # 735
Wright City, MO
s2cab...@yahoo.com

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