Glad you made it there and back , Jim. I was following your progress on your
web page and wishing I was there.

My aileron counterbalance brackets are also Aluminun ( as I'm sure most KR's
are) . I made my own brackets from 1/8 " 6061 Al using a large ( 1/2" )
radius to avoid cracking . But after hearing your story , will be checking
them regularly for any evidence of cracking.

Thanks for the tip.

Chris Gardiner
C-GKRZ
----- Original Message ----- 
From: "Jim Faughn" <jfau...@mvp.net>
To: "KR Net Response" <kr...@mylist.net>
Sent: Monday, September 15, 2003 6:27 PM
Subject: KR>Aileron Weight


> Hi all. I had a great trip to the Gathering this year. You read that I
> was stuck in Trenton, MO when I made a no-go decision after looking at
> the weather heading up to Red Oak. I have been portrayed as a
> conservative pilot and that is a title I like. I enjoyed my time in
> lovely Trenton and the airport manager was great. I stayed overnight and
> then back to the airport the next morning to watch the clouds go by.
> About 2:30 in the afternoon, I had seen the cloud layer stay the same
> height for quite awhile so I thought it was time to see if I really had
> a 700 ft ceiling. I did and got out of Trenton and headed to Red Oak. I
> can't say it stayed that high the entire trip and if I was doing it
> over, I would have stayed in Trenton. However, I made it under the scud
> and on to a great Gathering. After arriving and the usual Hi's and
> initial questions, I unloaded the plane and went flying with Steve
> Alderman. We went for a few passes in formation and Steve told me he saw
> something fall off my plane. Since I didn't feel anything I thought it
> was probably one of the gap seals or part of one. They are made of a
> very light Mylar and have broken and come off in the past. I made
> another 200 mph missed approach and then came back around and made a 60
> mph pass. I then landed and was looking for the missing gap seal. None
> were. What happened was I was missing an aileron counterweight. The
> weight didn't fall off, actually the aluminum L bracket broke at the
> manufactured corner and the weight with the arm fell off. This was
> something that you can't inspect because it is buried under the
> fiberglass. At 6:30 I tapped Mike Garbez and we went to his shop, made a
> new bracket out of 4130, made new weights, drilled the holes and brought
> it back to the hanger. I assembled most of it Friday evening and quit at
> 10:30. Finished it up in about an hour Saturday morning and declared it
> fit for flight after inspecting everything another 3 times.
>
> Everything worked well so I gave rides to the people that were
> anticipating their first flight within the next few months. I was very
> pleased to do this and that is what I enjoy doing. Sorry about not
> jumping to give rides to those who are thinking about a KR or who are
> thinking about whether or not to finish one, that just isn't my thing. I
> have a passion for keeping people alive who are about to fly but I'm
> just not the factory giving rides for motivation or a new sale. The "new
> wave" will have to step in for giving rides next year.
>
> Anyway, the purpose of the message is to acknowledge that I no longer
> have a "plans built" KR. I have changed something so Mark, I guess I've
> come around. PLEASE think very seriously about changing your aluminum
> balance arms to steel. PLEASE.
>
> Take care.
>
> Jim
>
> Jim Faughn
> 4323D Laclede Ave.
> St. Louis, MO 63108
> (314)652-7659
> Email - sub @ for "at" jfaughn "at" socket.net
> Web Site  http://jfaughn.com
>
>
> _______________________________________________
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