Jeff Scott wrote:

 > People on the KRNet make a fuss about using only vinyl-ester, but
 > unless you are planning to run alcohol contaminated fuel, epoxy tanks
 > really aren't an issue...

I've learned not to trust auto fuel of any kind if you buy it from an 
"off-brand" establishment, and that's often where auto fuel without 
ethanol comes from (around here, anyway).  For a while there were no 
"reputable" stations (the big names, with actual quality control 
standards) that sold ethanol-free fuel in my area, so I had to get it in 
places that gave me the creeps.  The last time I bought fuel for the 
Swift (which has an auto-fuel STC), I filled several 6 gallon cans with 
some stuff from the local "no-name" ethanol free gas station...and boy 
did that stuff stink!  I should have quit when I noticed the smell, but 
wasn't entirely sure where the smell was coming from, until I was 
pouring it in the Swift the next day...very funky smelling fuel.  I 
should have drained it right then, but I didn't think it would be a 
problem.

Next time I came in the hangar that funky smell was overwhelming, the 
two main 1.25" fuel hoses that connect the wing tanks to the sump were 
weeping fuel, and the hoses were mushy and failing.   I found the tanks 
empty, and after I removed the hoses later, I found what you see in the 
photo below...two "exploded" hoses.  I don't know what chemical was in 
that gasoline, but it was not rubber friendly!  I suspect "plug gas", 
which a no-man's-land volume of petrochemical brew that results from the 
pipeline transport system where two adjacent loads of fuel get combined 
into something you don't want to run in your car, much less your 
airplane.  It's cheap though, so the no-name no-conscience fuel 
establishments buy it, and you're screwed!

My point is...stick to reputable gas stations, especially if they turn 
over a lot of fuel.  That's a good sign.  I've run over 5000 gallons of 
Raceway auto-fuel through N56ML's vinylester tanks, much of which 
contained ethanol, and never had any problem, not even water.  I have 
heard lots of stories about various epoxies with ethanol-tolerance 
"issues" though.

See enclosed photo.  It's a sobering thought.  Fortunately I never had 
the chance to run the thing, so I don't have to fear carburetor or pump 
damage.  I've since replaced the hoses, and at the moment it's full of 
100LL.  And the answer to the next question is "yes, I'm still working 
on getting it back in the air, maybe this spring..."

Mark Langford
ML at N56ML.com
http://www.n56ml.com

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