Hi Larry,

Thanks for that comprehensive overview.  It was very helpful.

Cheers,

Tony


On 3 July 2014 07:21, Flesner via KRnet <krnet at list.krnet.org> wrote:

>
>
>
>  > Could someone tell me the angle of the Diehl main gear brakets? I
>> intend to make my own. I also remember a post  regarding composite legs
>> that some of you had used. Any idea if they might still be available ? ps
>> at what position are the mounting brackets attached to the main spar?
>> Thanks Mark
>>
> ++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
> ++++++++++++++++++++++++++++
>
>> You can find the fiberglass legs on eBay. Aviation parts/ Grumman tiger
>> undrilled. Contact me direct and ill sen you photos of my setup with PDFs
>> of drawings. I'm also using the legs cut down for the front gear.
>> Dprich01 at comcast.net
>>
> ++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
> +++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
>
> The Diehl upper brackets are mounted to the spar with the leg angled at 45
> degrees.  The lower bracket is also 45 degrees.  If you want to increase
>  the camber a bit I'd suggest you modify the lower fitting a bit to the
> angle you want.  I went with 45 / 45 and it has worked out well for me.
>  The Grumman gear legs are made of the same material as the Diehl legs but
> are slightly thicker and wider.  You will have to modify them a bit to get
> similar results, i.e., cut a bit narrower or run through a planner to
> modify the thickness.  Some builders make upper gear brackets using 1/8"
> steel plate. I added about 1/8" of fiberglass to my 30 inch legs for a bit
> more stiffness.  If you use the Grumman legs with more than 24" length I'd
> suggest leaving them a bit thicker than the 24" Diehl leg.  With my 24"
> fuselage stretch I needed longer legs to get the correct 3 point stance.
>
>   https://dl.dropboxusercontent.com/u/32133949/IMG_8669.JPG
>
>  I made my lower brackets using a piece of 2"X6"X1/4" 4130 steel plate.  I
> cut through the plate at center going about 3/4 of the way through the
> metal.  I bent the plate at the cut to 45 degrees with the cut on the
> outside.  I had a gusset welled to the inside and had the cut welded shut
> and then sanded the weld to a nice radius.  I think the Diehl lower bracket
> is 2 1/2 inches wide.  http://myplace.frontier.com/~flesner/21.jpg
>
> Diehl instructions say to mount the upper brackets next to the fuselage.
>  I moved my brackets outboard 4 to 6 inches on each side for a slightly
> wider gear stance.  That and 30 inch legs instead of the Diehl 24 inch legs
> give me a nice 8 foot wide gear track.
>
> There is much discussion about  "toe-in, toe-out".  I set my track at zero
> / zero and love the ground handling and I get zero tire side ware. I also
> run a slightly lower tire pressure (25 pounds) than some and my tires seem
> to last forever.  On an annual once I found them both to have deflated to
> 15 pounds each.  They still looked and  performed perfectly normal although
> I'd not recommend running them below the 25 pound range if possible or
> unusual side loads might cause a problem.  Keep the aircraft aligned with
> the direction of travel when on the ground and that won't be an issue. :-)
>  500+ hours and still wearing the KR grin........
>
> Larry Flesner
>
>
>
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