Larry
   I have used this foam for many years with only minor mishap.... Both blue 
and pink. I believe that many others have also used it. Didn't the original 
Rutan canard craft use it? Do you have any technical data that might through 
some more light on the subject? Never thought of running it thru my 
thickness planer. On the other hand, I do have and use the hot wire tools 
where ever possible. I also use the tan urethane foams sold at the local 
lumber yard. It is sold with foil backing on it. I simply remove the foil. I 
can not hot wire this stuff but it sands easily. I can actually replace the 
nichrome wire on my hot wire tools with a long broken bandsaw blade and have 
up to an 8' coping saw if needed... to reduce sanding time and dust. This 
urethane  does require a bit more resin and slurry mix which makes the parts 
a bit heavier.I like to EXPERIMENT....and never say never or/and it cannot 
be done. I have built 2 aircraft that called for  fabric covering and on the 
control surfaces I experimented with foam and glass instead of the fabric. 
See at http://www.flickr.com/photos/100112644 at N03/  Can you imagine this 
method being weaker than the fabric? Only marginally heavier...but never so 
heavy as some of the ballast many of us use on the final W & B.
Pat

-----Original Message----- 
From: Larry Howell
Sent: Friday, November 15, 2013 10:23 AM
To: KRnet
Subject: KR> FOAM THICKNESS

I discovered something interesting a few days ago. Maybe I'm behind times 
but new to me. I thought I would pass it on in case any of you have the same 
need some day.
, but I would NEVER use this type of foam in an airplane, it is non 
structural and the fiberglass, carbon, Kevlar cloths when applied WILL 
DELAMINATE EASILY FROM IT. One more thing about this foam. Some of it has a 
thin plastic sheet coating that peels right off. Be sure to remove this 
before attempting to glue or fiberglass onto it. I wish this foam was good 
for building planes because it is so readily available but it is not, please 
don't use this stuff for your airplane.

Larry H



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