I think you should stick to rivets.  There is a bit of a learning curve in the 
magical molten joinery of aluminum - be it running a bead with a TIG welder, or 
spot welding?  I?m guessing since you didn?t know you could do it, you don?t 
have much experience with it.


Not a knock on the creativity, but it?s probably better to stick with rivets 
and pro-seal (proven, and easy to manage).  If you still want to learn the 
?magical arts?, so be it, but do it on something that isn?t going to aggravate 
you when it leaks.


Err, and not to start a war, but there are people that say that pro-seal is a 
pain to use and is messy.  I contend that it?s no worse than epoxy in general 
and if you can wipe your nose without getting it all over your hand, you will 
do fine with pro-seal or it?s counterparts. ?


Matt






Sent from Windows Mail





From: Craig Williams
Sent: ?Sunday?, ?October? ?27?, ?2013 ?20?:?20
To: KRNet





So I'm sitting around dreaming of flying my plane someday and
contemplating my stub wing tanks.  The outer wing tanks are welded
aluminum and that was fine but a bit pricey.  My mains are .032 aluminum
sheet and I got to thinking how hard it was going to be to weld such thin
sheet.  Poking around the internet I found that in fact you can spot weld
thin aluminum sheet (see video) and as luck would have it I have a new
220V spot welder sitting on the shelf.  My plan is to use this technique
to spot weld my tanks together and seal the seams with Pro-Seal.  Anyone
heard of spot welding fuel tanks or aircraft skins?


http://youtu.be/gcgC3V3mkcw

Craig
www.kr2seafury.com
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