I spent the day recovering from a Gentoo upgrade, and thought I'd document the experience in case it helps someone else.
I'm running a custom kernel 2.6.25-gentoo-r7 on amd64, though I don't think the rarer hardware is relevant. I tend to put off upgrading my Gentoo box because anytime I do, something breaks. I'm afraid I haven't changed my opinion about that. Anyway, I did "emerge --update --deep world" and plugged my ears. Some 600-odd packages (and a few simpler problems) later, the system seemed to be doing okay. So I thought I'd see if it could survive a reboot. No, it couldn't. On boot it failed checking the root file system and dropped into the repair shell. The reason the fsck failed is that the root pseudo device file /dev/md0, didn't exist. The root file system was actually, fine, though. Inside the repair shell, I could see all the files from my root, but there wasn't much in /dev. (I have the md stuff compiled in to the kernel, and don't use an initrd, so it wasn't an initrd problem.) *Short Solution *The problem was with udev, the facility which automatically populates the /dev directory. During the upgrade, emerge noted that my kernel version was a bit early, but acceptable. What was missing, apparently, was the signalfd syscall, which that kernel version either doesn't have or I hadn't configured. Apparently, udev has only started using signalfd recently, so the solution was to downgrade to an older version of udev (udev-141 to be precise). *What I Actually Did To Get There* Of course, I didn't know that at first. Just had a fun unbootable system. I might have been able to simply emerge the downgrade from the repair shell (the network did come up), but I didn't know to try that yet. I figured I wanted to find some way to make the system boot. Since the failing file check is done from /etc/init.d/checkroot, I added a mknod command to create the device node before trying to run the file check. At the start of the start() method: if [ ! -e /dev/md0 ] ; then mknod -m 0660 /dev/md0 b 9 0 fi It's a hack, not a solution, but it did make the system boot, to a rather crippled state. Since there were a lot of devices missing, a lot of services wouldn't start. (If you're using a more boring root partition, it might be something like "mknod -m 0660 /dev/sda1 b 8 1") So I had managed by now to gather that udev wasn't working, but I didn't know why. My first thought was to try "/etc/init.d/udev start", to see if it would start. But it told me that the script is written for baselevel-2, and I shouldn't use it on baselevel-1. Following a bit of googling about what the heck a baselevel is, I gathered that I was using baselevel-1, and so the service wasn't supposed to be started that way. So it wasn't a bug that it wouldn't start that way. Another page suggested trying to run it directly, with "/sbin/udevd --daemon", which gave the message "error getting signalfd". That told my why it didn't start. This message was also in the logs, but for some reason I didn't look there until later. So back to Google, and I found a message on a Debian board noting that udev had started using signalfd recently. This suggested an old version might do the trick. I tried one, and it did.