On Sat, Dec 22, 2012 at 03:24:53PM +0100, Volker Armin Hemmann wrote:
> Am Samstag, 22. Dezember 2012, 13:53:42 schrieb Alan Mackenzie:
> > Hi, all.

> > Just built kernel 3.6.11 and when I tried to install it with lilo, I got
> > this difficult error message:

> >     Fatal: Trying to map files from unnamed device 0x0000 (NFS/RAID
> >     mirror down ?)

> > .  So I eventually had a look at dmesg for my raid setup, and found this
> > - note lines 15 - 19:

> >     [    2.148410] md: Waiting for all devices to be available before
> >      autodetect
> >     [    2.149891] md: If you don't use raid, use raid=noautodetect
> >     [    2.151546] md: Autodetecting RAID arrays.
> >     [    2.180356] md: Scanned 4 and added 4 devices.
> >     [    2.181819] md: autorun ...
> >     [    2.183244] md: considering sdb6 ...
> >     [    2.184666] md:  adding sdb6 ...
> >     [    2.186079] md: sdb3 has different UUID to sdb6
> >     [    2.187492] md:  adding sda6 ...
> >     [    2.188884] md: sda3 has different UUID to sdb6
> >     [    2.190484] md: created md6
> >     [    2.191883] md: bind<sda6>
> >     [    2.193224] md: bind<sdb6>
> >     [    2.194538] md: running: <sdb6><sda6>
> > 15  [    2.195855] md: kicking non-fresh sda6 from array!
> > 16  [    2.197154] md: unbind<sda6>
> > 17  [    2.205840] md: export_rdev(sda6)
> >     [    2.207176] bio: create slab <bio-1> at 1
> > 19  [    2.208520] md/raid1:md6: active with 1 out of 2 mirrors
> >     [    2.209835] md6: detected capacity change from 0 to 34359672832
> >     [    2.211187] md: considering sdb3 ...
> >     [    2.212444] md:  adding sdb3 ...
> >     [    2.213691] md:  adding sda3 ...
> >     [    2.215117] md: created md3
> >     [    2.216349] md: bind<sda3>
> >     [    2.217569] md: bind<sdb3>
> >     [    2.218765] md: running: <sdb3><sda3>
> >     [    2.220025] md/raid1:md3: active with 2 out of 2 mirrors
> >     [    2.221231] md3: detected capacity change from 0 to 429507543040
> >     [    2.222508] md: ... autorun DONE.
> >     [    2.230821]  md6: unknown partition table

> > .  Further perusal of a log file showed this error first happened on
> > 2012-11-29.  It would appear /dev/md6 has been firing on one cylinder
> > ever since, and I've been unaware of this.  :-(

> > What does it mean for sda6 to be "non-fresh"?

> > /dev/md6 is my root partition (including /usr :-(), so I can't unmount
> > it for investigation.

> > Could somebody please suggest how I might go about repairing this
> > problem.

> boot from systemrescuecd
> mdadm -S /dev/md6
> mdadm -A /dev/md6

This didn't quite work, since mdadm -A merely restarted the array without
the non-fresh partition.  Still it got me searching, and what eventually
worked was  mdadm /dev/md6 -a /dev/sda6.  (Where -a stands for "add".)
The mdadm man page is very vague for this use case.


> get some coffee. Make some popcorn. The resync will take some while.

Indeed it did.  The coffee settled me down somewhat.  Thanks again!

-- 
Alan Mackenzie (Nuremberg, Germany).

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