Hi! I do not understand where Windows and ReactOS are
getting into the equation here. If you have Linux, you
can search in your software center whether you find an
app to install BIOS updates. If you have some DOS tool
for that, you should run DOS for the tool, not Windows.

As your update is more than what fits on a floppy, you
can check whether the actual update is smaller. Your
file could be some sort of archive. Some BIOS even are
able to install updates from files on USB sticks etc.
when you find the right menu item. Read the manual :-)

http://freedos.org/download/ explicitly offers DIFFERENT
downloads for CD/DVD and for USB. Obviously it is easier
to use the USB version if you want to run DOS from USB.

The "Lite" FreeDOS 1.2 for USB contains an IMG file which
you can simply "dd if=FD12LITE.img of=/dev/yourusbstick"
(yourusbstick = the device name of the stick) which is
unfortunately not explained in the README.md text file.

According to the vmdk file in the download, the image has
62 x 16 x 63 DBB geometry at 512 byte per sector: 32 MB
decimal or 30.5 MB in powers of 2, at 503 x 2 x 63 CHS.

As the image starts with a partition table, you do not
use it as partition image, but install it on the whole
USB stick, overwriting any existing contents. The FAT16
partition on the stick (note that not all sticks can be
booted at all!) has only 112 kB free. You may use gparted
to resize it (but keep it FAT16, or it will not boot) or
simply delete some files you do not need, for example
/FDSETUP/PACKAGES/UTIL/4DOS.ZIP which frees up 4 MB for
your BIOS update files and tools :-) You could also take
the SOURCE/FREECOM/SOURCES.ZIP out of the COMMAND.ZIP in
/FDSETUP/PACKAGES/BASE/ to save more than 4 MB again.

*I think it would be better if the USB installer would*
*use a much larger image padded with 96 MB empty space*

It is very hard to find USB sticks smaller than 128 MB
today and it makes life a lot easier if people can add
things to the installer without having to resize it :-)
ZIP download size will still be only 30 MB nevertheless.

In any case, after you install the USB installer image
to your USB stick of any size, it will initially look
as if you have a 32 MB stick and you can delete 4DOS to
make some space for your BIOS update tools and files.

You do not need gparted for that and you do not need
external floppy drives, CD drives or DVD drives either.
Your 32/64 bit issue seems harmless: Your 64 bit Linux
still supports 32 bit apps. You can use either style.

Regards, Eric

PS: Note that USB 1 is horribly slow, so you will need
some patience. Even if you have USB 2 ports, your BIOS
may use USB 1 access mode when you boot from USB stick.
In that case, CD/DVD would be faster, but you need other
tools to change the contents of ISO before burning them.



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