Note that if you want to save on copper and are only interested in
delivering the same power with the same percentage of wire losses, then
going 4 times up in voltages allows you 16 (!) times smaller wire surface
area, because current is 1/4 but also 4 Volt loss in a 48V system is the
same percentage as 1V in a 12V car. So if you needed a 1/4" diameter wire
(2 AWG) in a 12V car then you only need 1/16" diameter wire (14 AWG) for
48V to transport the same power with the same losses.
In different words: going up 4 times in voltage means you only need 6% of
the copper for the same performance.
Now you may get why distribution lines are so high voltage.
Cor.

On Sat, Oct 5, 2024, 6:50 PM Lee Hart via EV <ev@lists.evdl.org> wrote:

> >> On aircraft, 28 volts (24 volts) has been the standard low voltage
> forever.
> >> It is the standard on specialized military vehicles and equipment as
> well.
>
> Also in large trucks and buses.
>
> > "42 volts" is the threshold for "low voltage" in the US National
> Electrical
> > Code, but as I recall, that is for AC rather than DC.
>
> Yes, also UL and ETL. They specify 30vac or 42vdc peak as the maximum safe
> limit for voltages you can touch.
>
> > I suppose if you are going to make a departure from the industry
> > standard of 12 volts, then why not go all the way to 48 volts.
>
> 48v actually exceeds the "low voltage" classification for NEC, UL, and ETl
> etc. There is also a problem with arcing. Switch, relay contacts, fuses,
> circuit breakers, motor brushes, etc. are all typically limited to 30vdc
> max before arcing will not extinguish itself.
>
> To me, it makes more sense to increase vehicles from 12v to 24v, in line
> with a huge number of other vehicles. There are already lots of 24v
> accessories. Going to 48v means essentially no standard components or
> accessories can be used.
>
> That said... The auto companies routinely ignore electrical safety
> standards. They use undersized wire gauges, combustible wire insulation
> that melts at lower temperatures, inadequate fuses, switches and relays,
> etc.
>
> Lee
> --
> Excellence does not require perfection. -- Henry James
> But it *does* require attention to detail! -- Lee Hart
> --
> Lee A. Hart https://www.sunrise-ev.com
>
>
> _______________________________________________
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>
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