Without opening a Leaf pack, you can charge it when you have a 12V source,
a multi-voltage power supply with PFC, lightbulbs (I like the appliance
bulbs that I rescue from dead microwaves) or power resistors and the plugs
that go on the battery: the round control plug and one of the HV plugs.
- find the contactor coil connection points on the round control plug and
wire the main + and - contactor coils to 12V => WARNING! this will send the
battery High Voltage to the HV plugs without any other safety than the 225A
fuse in the Emergency Disconnect!!!
- verify that the PFC front end of the power supply generates about 380V on
the largest high voltage capacitor when connected to the grid
- add 1 or more lightbulbs or power resistors between the high voltage
capacitor and the HV plug for the battery
- verify that the HV from the pack has the same polarity as how you connect
the power supply
- plug everything in and let lightbulbs or power resistors limit the
current draw and drop the difference in voltage.
For example, when charging a 200v Prius battery, use 2 lightbulbs in series
to drop the 180v difference.
WARNING! the PFC does not provide isolation, so the 380 Volts power is
directly connected to the AC power grid.
Also, avoid overloading the power supply, for example a 150W power supply
will start struggling to give you 1/2 amp out of its PFC, so with 30W
appliance bulbs, be careful with using 2 in parallel, each will carry about
1/4 amp when there is 120v across them.
But when charging a low Leaf pack, its voltage will be over 300v so the
drop across the bulbs is less than 80v and 2 parallel to speed up charging
is fine.
I used this exact method when a test with a DC fast charger failed and the
Leaf remained connected and powered despite the battery being empty until
it dipped below 250v and shut off hard and would no longer charge even at
level 2 because it prevented its contactors from closing.
So, I crawled under the car and did the manual charge as above for an
afternoon, then it had enough charge to start a level 2 charge normally.
Cor.


On Tue, Jun 18, 2024 at 9:56 PM redscooter via EV <ev@lists.evdl.org> wrote:
>
>   I have a very weak  leaf 24 kw ad no to charge test/it? I want to
> charge a the whole bateery.
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