As a non-engineer I don't have much to contribute to this discussion.  
However, I might point out that from what I've read you're talking about 
designing a BMS for EVhobbyists, not for production EVs.  IMO, that calls 
for a somewhat less stringent level of fault tolerance.  

Safety is still critical in a hobbyist BMS, but it's worth remembering that 
EV hobbyists are infamous for their strong preference for low cost over 
reliability.  It's a really bad idea for a production EV with a BMS fault to 
stop the car in the middle of a busy rush-hour LA expressway.  For hobbyist 
EVs, though, not catching fire will probably be considered success. :-)

David Roden - Akron, Ohio, USA
EVDL Administrator

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