On 4/28/2020 10:25 AM, [email protected] wrote:

"https://github.com/offgridsystems (github resource repository)

Tim Economu's qualifications and background are impeccable, you couldn't ask 
for a better collaborator on a project like this.

"


Hello all,

Just wanted to respond to a couple of comments in the last archive, and maybe introduce myself. I've been an "active listener" on EVDL for years, and now its nice to be able to give a little back to the active EV community, so I'm coming out of the woodwork so to speak. If I might introduce myself, I spent most of the last 30 years designing power inverters and battery chargers (and being partial owner), of companies such as Trace Engineering, Xantrex, Magnum, and a slew of smaller companies doing solar, battery, and renewable energy projects in the great Pacific Northwest. You might even have one of my inverters in your RV, boat or house, whether you are offgrid or grid-tied, whether it's sinewave or not. I've done some conversions, and some work on OEM EV's, designed my own ground-up custom electric bikes and motorcycles, and am currently converting all my fossil stuff to battery electric, including my old Dodge camper van. So far I am about 95% renewable, the last 5% is mainly my diesel tractor...which I actually have a motor and controller procured for. I've also done the electrical design for a number of solar projects, including the 75kw community solar farm at Greenbank Farm on Whidbey.

It was natural to pick a battery project, since I started out working on lead batteries many years ago, transitioned to doing nickel chemistries, then fool cells, and then finally the last 10 year doing lithium cell based packs. I noticed after Tesla started that not many folks was taking the patents and doing something more universally germaine, such as powerwall, bicycle, auto, and marine applications. And thinking that with computer and EV boom (which I still see coming) there will be a LOT of used and new 18650 and 2170 cylindrical cells out there in the world. Also after a few years (and getting generous payoffs from those aforementioned companies) I decided to open source my project, and give away the intellectual property, so others can use what they need from it.

To specifically answer some of the questions posted, I'll offer these comments:

The DKblock is designed for either repurposing used, or new 18650 cells, and being able to change out the cells easily when worn or failed, and keep all the rest of the system in place. It was designed to be wireless for the communications between the blocks and the Pack Supervisor board to keep the small wire pack wiring to a minimum, for reliability improvement, and to allow subpacks to be in different locations. I won't go on and on since you can go look at it yourself because it's open source.

The basic DKblock has 20 cells in a 2S10P configuration. You can use my plastic parts on ebay (search DKblock) or print your own. Same with the boards you can make your own, or purchase. Same with the firmware except it's free, and you can modify if for your own purpose! Right now the system is only good to about 20 blocks in series, or about 60 blocks total (3 par strings of 20 blocks each). But I am working on V2 which will be much more capable in terms of subpack spacing for longer distances, and more blocks allowed, maybe up to 100 blocks in series, and a few more features.

The block (Block Manager) does all of the cell management, temperatures, volts, etc. The Pack Supervisor does all the pack related stuff, voltage, current, temp, over-under voltage, overcurrent and over-under temperature control with output relays for control, based on it's own sensors, and the data coming in from each separate block.

I hope that answers the basic questions about the DKblock, and the origination. I hope that the introduction does not seem too self serving, but I know if use something that someone else designed, it is nice to know who they are, and where they come from, especially when it comes to batteries. And that is probably not just me. And thanks for the kind words from Peri and Mr. Sharkey!

Tim Economu, Offgrid Systems LLC, Whidbey Island, renewable power. https://dkblock922508958.wordpress.com


On 4/28/2020 10:25 AM, [email protected] wrote:

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