https://cleantechnica.com/2018/03/24/electric-drag-racing-true-cousins-cars/
Electric Drag Racing With True Cousins — The Cars
March 24th, 2018  Jesper Berggreen

[images  
https://c1cleantechnicacom-wpengine.netdna-ssl.com/files/2018/03/tc.jpg
The cousins Hans-Henrik Thomsen and Glenn Ellegaard Nielsen with TC-X

https://c1cleantechnicacom-wpengine.netdna-ssl.com/files/2018/03/tc_car_11-570x329.jpg
Image credit: truecousins.dk — facebook.com/truecousins

https://c1cleantechnicacom-wpengine.netdna-ssl.com/files/2018/03/tc_car_8-570x282.jpg
Image credit: truecousins.dk — facebook.com/truecousins

https://c1cleantechnicacom-wpengine.netdna-ssl.com/files/2018/03/tc_car_6-570x335.jpg
Image credit: truecousins.dk — facebook.com/truecousins

https://c1cleantechnicacom-wpengine.netdna-ssl.com/files/2018/03/tc_car_1-570x315.jpg
Image Credit: truecousins.dk — facebook.com/truecousins


video
https://youtu.be/8roFY_3GHiQ
TC-X 4.89 New WR for electric cars 1/8-mile
]

This is the second of two parts about the cousins Hans-Henrik Thomsen and
Glenn Ellegaard Nielsen and their amazing efforts in electrifying the sport
of drag racing. They have built and driven battery-powered vehicles for drag
racing since 2007, resulting in 7 — still standing — world records with 4
different vehicles: 2 motorcycles and 2 cars.

True Cousins

They call themselves True Cousins, and I reached out to them after seeing
their performance at the track. Being totally astounded by the extreme
contrast of their powerful machines compared to the usual loud
combustion-powered drag racers, I just had to learn more about their work.
The cars

Glenn Ellegaard Nielsen has the pleasure of driving the cars, and please be
warned: the following contains mind boggling numbers!
TC9

In 2011, as the cousins were busy building the motorcycle Silver Bullitt,
the dream of a car became a reality too. They named it the TC9 Hornet, and
the design was inspired by the British Eagle SS which was based on an
American kit car called the Cimbria, which itself was based on the earlier
Sterling, which in turn was a copy of the British Nova — got it?

Although it looks very similar, the TC9 Hornet is actually the predecessor
of their current breed, TC-X. The TC9 is a real street car and they actually
tried to license it for road legal use, because that would make it easier to
attract potential sponsors.

In the first three seasons starting with 2012, TC9 Hornet and Silver Bullitt
shared the battery pack. They changed the battery pack back and forth
between the two vehicles — quite a hassle and not something that could be
done in minutes. The TC9 Hornet still holds a world record in Extreme Street
300V of 7.01 seconds at 1/8-mile.

TC9 was quite heavy. The total weight of the chassis was 360 kg, of which
250 kg was very thick fiberglass. The bottom frame was made out of 90 kg of
iron.

After setting 2 World Records (in the 240V and 300V classes) and claiming
2nd place in the Denmark Quickest Car (DHB) 2013 edition, the fast times had
outrun the TC9 as the chassis construction — built for the road — simply
wasn’t strong enough to go any faster than 6.40 seconds in 1/8-mile
according to safety regulations.

TC-X

At first their idea was just to build a cage for protecting the driver, but
this would only be legal down to 5.5 second runs. Instead they decided to
literally build a whole new car based on the old one. The intention was to
build a car so extreme that it would become the world’s quickest Doorslammer
(full-bodied racing sedan replica). And since 10 follows 9, the car was
named TC-X. X-treme machine indeed…

They liked the shape of the TC9 so much that they decided to cast a new body
for the TC-X based on the TC9, but in a much lighter version using 2 mm
fiberglass. That would prove to be tremendously difficult. The full body was
divided into 4 casting molds supported by a steel frame. These molds were
joined into one mold and the new body was cast. 3 guys worked 10 days to get
it right.

With a new Chrome-Moly SFI approved frame built by All-in Race Cars, the
chassis total weight got as low as 90 kg and got approved for 7.5 seconds at
1/4-mile and 4.5 seconds at 1/8-mile runs. It was equipped with 2 x 11”
motors, 2 x Zilla K2 controllers, a 1.6 MW peak battery pack, and a
proprietary integrated battery management system (BMS).

The TC-X was ready for the 2015 season, but it took some trial and error to
get the car to perform properly. It actually went off-track at DHB and it
took a while to repair it. However, in 2016 it made the first record run in
5.12 seconds at 1/8 with a top speed of 225 km/h.

TC-X got new and larger controllers and extra battery capacity in 2017.

TC-X Specifications 2015:

Chassis: Seamless Chrome-Moly SFI approved (has to be approved every two
years)
Body: Eagle SS design 65 kg handmade fiberglass/carbon composite
Tires: Hoosier
Motors: 2 x 11? forklift series nominal 72V
Voltage: Max 400V
Battery pack: 1600 HP (TC design + BMS)
Controller output: 2 x Zilla Max 1200 HP
Weight: 850 kg

The motors are the century-old graphite commutators type. They weigh 100 kg
each and are joined in parallel with a motorcycle chain with direct
transmission to the drive shaft. No clutch. One motor is from the old TC9
and the other is new. At least 10 motor components are heavily modified.
They were originally made to produce 10kW at 180A. Now they are applied at
350V and 2000A for a few seconds, resulting in a total of up to 1,400kW raw
power and 4000 Nm of combined rotor torque.

The electric cables are of a rather small dimension to save weight (35 mm2)
and they reach 70°C in 7 seconds and would melt in about 30 seconds. Power
loss in the cables are about 50kW, but the excess weight in thicker cables
would undermine the potential power gain.

The maximum output from the battery pack is about 1.6MW, but since the
motors are stressed to the maximum, their efficiency drops to about 75% and
thus the battery power translates to 1600 HP output from the motors.

The controllers have been able to produce an output of 1,200 HP, but during
this winter they have been modified to produce up to 1,600 HP, promising a
very interesting 2018 season!

Performance 2015:

1/8-mile: 5.74 sec.
Speed at line: 208 km/h
Best 60”: 1.43 sec.
0-100 km/h: 1.5 sec.

Performance 2016:

1/8-mile: 5.12 sec.
Speed at line: 223 km/h
Best 60”: 1.26 sec.
0-100 km/h: 1.3 sec.

Performance 2017:

1/8-mile: 4.89 sec.
Speed at line: 233 km/h
Best 60”: 1.20 sec.
0-100 km/h: 1.1 sec.

Goals for 2018

These guys mean business for sure, and I asked them about their specific
goals for the comming season:

“Every year we try to get faster and faster to improve our records.
Competition against ICE cars and motorcycles are limited to a few events
like Denmark’s quickest car (DHB), as the sport isn’t quite ready yet for
this kind of thing apart from some of the slower classes or as show driving
(it’s a conservative sport).

“We should be able to make the TC-X even faster without big changes. If the
Guinness world record plan goes well with the motorcycle Silver Bullitt, we
might try that with the car as well. We are attending events at Malmø
Raceway, probably also DHB, and we hope to race one of the 1/4 mile (402m)
tracks somewhere in Europe in late summer.”

It actually looks like they will get their chance at the 1/4 mile at Mantorp
Park in Sweden in July. Here’s hoping they leave the dinosaurs in the dust!
[© cleantechnica.com]




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