Matthew Parkhouse, RN
[email protected]

> On 8 Jan 2017, at 10:44, Lee Hart via EV <[email protected]> wrote:
> 
> brucedp5 via EV wrote:
>> You are on the road again using another cursit controller. But for how long?
>> After my first curtis (cursit) controller died, and was replaced with
>> another by the converter... [it died again]
> 
> Bruce, there's a bit more to the story:
> 
> - This was about 15-20 years ago
> - You were driving a heavy on-road vehicle
> - You were using the smaller Curtis 1221, not the 1231
> 
> The Curtis 1221 was designed for industrial forklifts -- not on-road EVs. EV 
> usage is harder on the controller, because it is being asked to deliver 
> higher speeds and higher horsepower. It also has to survive in a harsher 
> environment; outdoors in all kinds of weather.
> 
> EV converters tend to "push" thing beyond their ratings, to save money or get 
> by with what was handy at the time. They often use parts right at their 
> absolute maximum ratings... no margin for error. If you use a 72-120v 
> controller *at* 120v, it's going to fail sooner rather than later.
> 
> The 1221's were overloaded, and they failed. Curtis thus came out with the 
> 1232, and improved version built for on-road EV use.
> 
> The failure mode of your second controller sounds like a capacitor blew. That 
> throws conductive goo and aluminum foil all over the place inside the case. 
> This causes all sorts of additional short circuits and smoke and fire.
> 
> My guess is that you were just off charge, so the pack voltage was higher 
> than 120v. Your EV converter may have installed a used or old or 
> lower-voltage Curtis 1221, whose capacitors weren't up to the task. Bang!
> 
>> If having a lead foot (strong acceleration use) with the cursit will cause a
>> controller failure sooner, then isn't there a simple RC (resistor,
>> capacitor) circuit one could put at the cursit controller (pot-box) input
>> (slows the acceleration attack ramp to a slower rise, etc.)?
> 
> The Curtis has user-adjustable trimpots for current limit and acceleration 
> ramp-up. But as you might expect, most of the time someone has turned them up 
> to maximum. This is the go-fast / die-young setting.
> -- 
> Teaching children to program goes against the grain of modern education.
> Just imagine the chaos if they learned to think logically, plan, create,
> implement, test, and execute!
> --
> Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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