[ref
http://electric-vehicle-discussion-list.413529.n4.nabble.com/Difference-in-water-use-per-cell-for-GC-batteries-tp4677201.html
Difference in water use per cell for GC batteries
]

In my 15 years of wet-cell driving, I had used-up, and changed out several
packs
http://brucedp.150m.com/blazer

In the beginning when I received my EV from the converter with a 120VDC T125
configuration, I charged it on Level 1 for years. Later after I dropped lot$
to upgrade the pack to 132VDC T145, and install 6 on-board chargers for a
20+kW charging ability, the rare long trips charged fast (6-12kW), but the
majority of the daily driving was off L1 charging. 

My last pack change before I lost my EV in an accident, I went with a T105
equivalent US2200 batteries. These were lower capacity but had a higher
cycle life, and I charged them at L1. They lasted the longest but had less
range. A work around is to use these 105 min batteries but more of them, as
in a higher pack voltage (instead of a 120VDC T125 pack, go with a 144VDC
T105 pack = same range but more cycle life).

Those times I charged at higher currents did require more distilled water
after I had finished a long-trip (i.e.: I had made 160+ mile Silicon-Valley
to Sacramento round trips, or to Monterey, San Luis Obispo, +more). And when
I had a regular routine of daily driving and charging at L1, I used much
less distilled water.

But when the pack had reached the end of its cycle life, some cells would
require more water than others (the pack is getting tired/old = time to
replace the pack).

*You will now have to monitor your water levels much more closely, until you
do change out your pack. 
When you add distilled water to those dying cells does some gray muck swirl
up as you fill them? That is a strong signal that battery is on its last
leg.

Also, you should check your charging voltages as, as a cell/battery ages,
its finishing voltage is different than when it was new.

This why having an on-board charger that can be easily adjusted to the an
aging pack is a good thing and worth any added charger model cost (i.e. why
I liked the manzanitamicro.com pfc chargers better than my other charger
brands/models> you pay more, you get more).

If you think your pack should still have more miles in it (meaning it seems
to be prematurely aged), then you should look at what battery brand and
model you use (Trojans= best & expensive, USBattery= a better deal but a
little less life, other brands=don't expect a long cycle/pack life, etc.).
Also, look at your chargers (what voltages they were charging at, were they
adjusted to match the pack as it aged (this is more effort, but it squeezes
out the most pack life), did you have any 'oops' where you may have messed
up (a few of these will prematurely age a pack), did you not use distilled
water (never do this), etc.).

IMO, I would say you have gotten your money out of that old pack, and should
get a new pack so you can continue to enjoy your baby :-)




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{brucedp.150m.com}



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