It's probably wishful thinking, but it would nice to have these available
through EV parts dealers:

Boston-Power Launches Ensemble™ Module System

Highly Scalable, Highly Reliable, “No-Weld” Integration System for
Automotive and Industrial Battery Module Solutions

WESTBOROUGH, Mass. and BEIJING, CHINA, Sept 16th, 2014 - Boston-Power Inc.,
an industry leading developer and manufacturer of lithium-ion (Li-ion)
batteries and energy storage technologies, today announced its launch of the
Ensemble Module System; a revolutionary “kit” of standard components that
allows OEMs and pack assemblers a simple, cost-effective way to assemble
large format battery pack solutions for electric vehicle (EV) and energy
storage system (ESS) applications. Available in 155 Wh and 116 Wh
increments, module designs can be created to meet a wide variety of voltage
and capacity requirements.

Companies in need of large format battery packs are faced with spending
significant time and expense in designing, qualifying and fabricating custom
solutions to meet their requirements.  Boston-Power’s Ensemble Module System
provides a semi-custom cell-to-module approach to quickly and easily
integrate Boston-Power’s cells into high energy density battery modules.  
For OEMs and pack assemblers, the Ensemble Module System accelerates time to
proof of concept, prototype and most importantly market while reducing
upfront capital investment, program risk, BOM complexity, labor cost,
production yield and operational complexity.

“The Ensemble Module System offers a game-changing approach to building
large battery packs for our customers,” said Darren Bischoff, Director of
Business Development and Marketing for Boston-Power. “First, the flexibility
of the Ensemble system allows customers to design, build and test a
prototype pack in a fraction of the time it would typically take for a fully
custom solution.  Next, the production quality components used in the
initial prototypes greatly reduce the pack qualification effort needed to
launch into mass production.  Finally, the same highly-reliable standard
components used in the prototype and development stages support a
cost-effective launch of low, medium and high volume packs without the need
for expensive tooling or a complex assembly line.  Ensemble provides clear
value from project inception through high volume pack production.”

Key to the Ensemble solution is its innovative pressure-connect approach to
module assembly which completely eliminates the need for difficult, costly
and time consuming cell welding.  Fully tested to automotive quality
standards, the result is a mechanically robust module that can be assembled
and disassembled in a fraction of the time of conventional methods.  By
utilizing Boston-Power’s Swing Cell products, customers realize all of the
ease of assembly benefits of large format modules while retaining all the
advantages of packing density, reliability and thermal performance that come
with using Boston-Power’s small form-factor battery cells. 

The Ensemble Module System enables cost-effective battery module packaging
and mounting solution with exceptional performance at any volume.   Sample,
prototype and production volumes are currently available.


The kits appear to be based on their 18650 lithium cobalt cells made in
Shenzen:

Swing® 5300 Cell

Designed to meet the challenges of the EV automotive market, Swing 5300
offers:

Optimized chemistry for higher operating temperature applications
Equivalent capacity with long cycle life whether at 23C or 45C
 
Wide operating temperature range
Discharge -40°C to 70°C
Charge -20°C to 60°C
 
High energy density
By volume: 490Wh/L
By weight:  207Wh/kg 
 
10 year reliable calendar life
1,000+ cycles at 100% DOD
2,000+ cycles at 90% DOD
3,500+ cycles at 75% DOD
 
Fast charge with minimal loss of cycle life (80% capacity in 30 minutes)
 
 Unmatched safety features
Patented CID
Separator with integrated shutdown mechanism
Redundant vents
Aluminum can construction to optimize thermal dissipation
Laser welded lid
 
Certifications
UL
UN
RoHS
Nordic Ecolabel
Chinese Environmental United Certification Center 

 





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