Hello Lloyd, 

Go to a motor shop and pick up some insulator board.  Measure the fuse width 
and length.  Lets say the fuse mounting holes are 4 inches apart and the fuse 
is 2 inches wide.  Get a board that is about 6 inches long and 3 inches wide.  
Pick up two brass motor studs or get them from a hardware store. Also get four 
nuts, 6 washers, and 2 lock washers.  

The board should at least be 3/4 to 1 inch thick.  Drill the two holes for the 
brass studs which will be inserted from the head of the bolt on the bottom 
side.  Drill a recess in the hole of the board so the head of the bolt will be 
flush with the bottom of this board. 

Use another insulator board about 1/4 inch thick that is also 6 inches long and 
3 inches wide to cover the head of the bolts.  Before putting on this bottom 
cover over the head of the bolts, install the bolt studs through the 3/4 inch 
board, place a flat washer over the stud and tighten on one nut to at least 35 
ft lbs for a 3/8 bolt, or 50 ft lbs for a 1/2 inch bolt. 

Now install the cover plate over the head of the bolt.  This stud type fuse 
holder than can be mounted to any surface using a bolt faster in each corner of 
the insulator board.  

When attaching a fuse to this fuse holder, first place another washer over the 
stud that goes on top of the nut,  than the fuse, the wire terminal, another 
washer, a lock washer, and than the nut.  The total length of the bolt stud 
should have at least 3 threads showing after you install the nut.  Make care 
full measurements in selecting the correct length bolt.  

Roland  
  ----- Original Message ----- 
  From: Lloyd Wayne Reece via EV<mailto:[email protected]> 
  To: [email protected]<mailto:[email protected]> 
  Sent: Monday, September 08, 2014 7:33 AM
  Subject: [EVDL] Stud type fuse block needed


  I have purchased a fuse for an EV in the making and now I need a fuse 
  block that I can use to attach the fuse and the wiring to. The 
  description has not helped me find to find a fuse block that I can say 
  with confidence will actually fit my fuse and mount on the firewall or 
  somewhere else under the hood in the vechile.  I have found a few that I 
  think would work for the $60-$75 range but I hesitate to spend that much 
  when I am not sure.  Also should I have to spend that much for a fuse 
  block??   I am looking at under 140 volts 600 amps.

  *FERRAZ CARBONE A025R600 600A 600 AMP 250VAC/DC FUSE*
  # Make: Carbone-Ferraz
  # Model / Part #: A025R600
  # Description: Semiconductor Fuse; 600A (Six Hundred Amps, 600 A), 
  250VAC/250VDC; F Speed, Form 101 Class
  # Includes all/only items pictured.
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