I've seen CAD models of the complete Bridgeport machine on GrabCad.   It
really is helpful to have a good model so you can test-fit parts before you
make them.

I found a model of my Harbor Fright minimill so now I can able to make
add-on parts that match the screw-holes on the mill, first try.   Yes I had
the verify the model.   I would not trust something I downloaded.

I know what you said about dropping the z-axis faster than gravity allows.
  I'm using a ball screw for that.  Turns out the Chinese ball screws are
cheap and actually better than spec'd.

On Sat, Jan 2, 2021 at 10:38 AM John Dammeyer <[email protected]>
wrote:

>
>
> > From: Gene Heskett [mailto:[email protected]]
> > > I have noticed the 3D
> > > printed pulleys are noisier than the metal ones.  But the noisy grind
> > > of the stepper motor is also gone.
> >
> > That's also worthwhile. I've also found the downloadable pulley making
> > code, like from thingiverse, generates pretty sloppy pulleys. Bound to
> > be noisy when the tooth fill is only 25%. But I don't know how to fix
> > the src code for those parametric composers. So after about 6 passes at
> > making pulleys, I ordered alu ones.
>
> I have XML pulleys on the XY axis but those are 1.27NM motors.  The Knee
> has a 3.5NM because that's what the 7.5NM Stepper motor dropped to at 300
> RPM when it would skip steps.  Especially with the bigger heavier vise and
> Rotary table.
>
> But the L type pulleys and belt were a gift from a friend so that's what I
> used.  The issue I ran into because I didn't do my homework before I
> ordered the motor was the shaft diameter of 19mm (roughly 3/4").
>
> The 12T pulley is just too small to also have a key and enough 'meat' for
> the pulley teeth.  As it was I pivoted the key slot by 6 degrees from the
> imported STEP drawing so if I ran a set screw through the tooth there's bee
> enough material for threads.  Anchoring the key from the tooth slot didn't
> create enough material.  See attached photo.
>
> Fine if there's room for a larger diameter hub.  Unfortunately I had to
> scrap that design because the belt didn't line up.  Couldn't move the motor
> back.  Couldn't move the upper pulley forward.   Had to redesign with a 15T
> pulley so I can get a set screw through the tooth crest.
>
> John
>
>
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-- 

Chris Albertson
Redondo Beach, California

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