On Tuesday 08 September 2020 04:20:13 Gene Heskett wrote:

> On Tuesday 08 September 2020 01:40:52 Gregg Eshelman via Emc-users 
wrote:
> > Why such a thin layer height? 0.2mm would print faster. 0.3mm prints
> > even faster and can be stronger due to thicker layers and a whole
> > bunch fewer layer to layer bonds. Of course the surface finish is
> > rougher but at least for experimenting it would make the test models
> > much quicker to print.
>
> True, but the dimensions change, AND I want the spline mating surfaces
> as smooth as possible so a light coat of coconut cooking oil can lube
> it for quite a while. And because of the extruders flow limits, a
> taller layer wouldn't gain much time as you'd still have to slow down
> to allow the extruder to keep up with PETG.  Time to bond before
> cooling was improved quite a bit by slowing the side fan to an idle
> speed, I just made the best bearing carrier I've made yet by
> essentially turning it off. And I'm ploting how to fix a baffle on top
> of the hot block to keep the front fans cooling air away from the hot
> block.  Those hot ends that have the fan clipped onto the heat sink
> look like a better idea. Still looking for a 2 bolt mount that does
> that.

Haven't found one, yet. Query into matterhackers to find me one, and a 
controller board that will go to 300C.

PS on extruder flow.

Because the motor bolts directly to this drive, the heat makes the screws 
come loose, I assume from the phenom they call cold flow, so in the 
process of fine tuning this, I decided to remake the motor cap of the 
housing, currently made of PLA, from PETG as it might stand the heat 
better. This is a 100+ mm diameter part with lots of flat area which 
made my very slow defaults cause it to slobber all over itself from 
excess flow.

So, over the next 4 layers I dialed back the flow, and cranked up the 
speed to spread the available flow thinner, and by the end of the .48mm 
layer, all the slobbering was gone, 99% of the bumps were ironed back 
into place and the scan speed cranked up to 220%, while the flow is 
dialed back to 58%.  And its still laying it on thick enough that a 
rapid move with no z hop, is scratching the previous layer. The next 
trip over the scratch clears it right up.

I'm learning.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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