THE best coolant to cut aluminum is WD-40. Bar none. I have never misted it
but I used aerosol cans of it. Never a problem with a cloud of mist.
The best flood coolant has been Hangsterfer's. Never an odor problem. Never
a problem with separation while sitting unused.
Just sayin
Stuart

On Thu, Aug 20, 2020, 8:26 PM Matthew Herd <[email protected]> wrote:

> I should note that while chips are found far from my machine as well, the
> mister barely leaves any liquid behind when properly adjusted.  The only
> thing I don’t like about the old Bijur setup is that it does tend to
> vaporize some of it.  But the Fog Buster is supposed to minimize that.
> When you’re running AC in a closed shop, the mist is still tolerable, just
> not ideal.  A better system should make it a non-issue.
>
> > On Aug 20, 2020, at 8:57 PM, John Dammeyer <[email protected]>
> wrote:
> >
> >
> >
> >> From: jrmitchellj [mailto:[email protected]]
> >> Hi John.
> >> I use the KoolMist system:
> >> https://www.mscdirect.com/product/details/09413188
> >> It's expensive, but you can find it on special a couple times a year.
> >> I work mostly with aluminum, and their system works very well.
> >> I keep the mist flow low to stop puddling (and put absorbent
> cloths/sponges
> >> around the vice).
> >>
> >> The importance of coolant (in order of importance):
> >> 1  clear chips from cutting area
> >> 2  lubrication of the cutter
> >> 3  cooling
> >>
> >> I use a 16oz PET bottle for the reservoir, with a super magnet from a
> >> failed disk drive attached to it.  I put it on the side of the knee
> mill,
> >> and move it vertically to get the best mix of air vs mist.
> >> It sits about 10" below the work when running, and i'll move it up to
> the
> >> cutter level to get the mist started.
> >>
> >> I do not leave the reservoir on the machine between sessions, as gunk
> seems
> >> to want to grow in the lines.  I cap the bottle & put it in the shop
> fridge.
> >>
> >> After reading Gene's adventures with the eBay misters, I felt my time is
> >> too valuable to spend on messing with something of questionable utility.
> >>
> >> I hope this helps!
> >>
> >> --J. Ray Mitchell Jr.
> >> [email protected]
> >
> > Thanks.  It does.  The number of poor videos out there on youtube is not
> to be believed.  I'm so tired of seeing someone include 30 seconds of their
> power band saw cutting a piece of brass off the stock.   Or the head
> mounted camera that weaves and bobs all over the place.
> >
> > One of my concerns, as was already mentioned, is atomized vapours in the
> air.  Once I finish the last little bits of my CNC conversion I can look at
> adding fluid and vapour shielding.  Don't think it will ever be enclosed
> like a HAAS but enough to keep the overspray off a concrete floor that is
> already in bad enough shape.
> >
> > Then I could just switch to flood since the mill came with it.  But
> already chips are found a fair distance from the machine.  Droplets go
> further and the mill really needs a COVID-19 mask to keep it's droplets to
> itself.
> >
> > John
> >
> >
> >
> >
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