On Thursday 02 January 2020 15:59:09 Gene Heskett wrote:

Reposted with some spelling corrections, clarifying language, and a thank 
you I forgot.

> greetings & a happy new year to all;
>
> I finally figured
> I felt good enough to go out to the garage and see if I could resurect
> the 6040.  When last putzing with it I had left it with the circuit 
> from machine motion to lights and coolant pump, and the mist pump 
> disconnected from the 7i76D field output 0 & 1 and was in between 
> sessions in the cath-lab fixing my ticker. 
>
> One of these two was (I first thought) a dead short on the 12 volt 
> field supply, and when I traced the wire to the lights & motor coolant 
> relay, I found that I'd not installed a flywheel diode across that coil  
> because I was out of a suitable diode.  So I ordered a bag of 100 volt 
> 4 amp diodes.
> 
> While I'm keeping this chair warm, they came in, so I went out and cut
> a 40" piece of light zip as that was more suitable wire, crimping a 
> diode into the hilitchi sleeves, pulled that relay loose and connected 
> it, throwing the other end of the wire toward the interface box.  Moved 
> the ladder and hooked the other end up.

> Cycled it on and off from linuxcnc several times, worked perfectly.
> Hooked up the mister motor power again, and it worked as designed 
> after a couple minutes to reprime the pump as it had a good month to
> bleed back.
>
> By then my legs are telling me they are going to give me hell for
> cramps in the night, I've been laying around too long.
> But a tum calcium pill in each cheek headed that off.

> So thats the background. 

> Question for Peter: 

> Could the lack of that diode have triggered a substrate scr in the
> 7i76D?, crowbaring the field power in the 7i76D, but which due to the 
> supply trying to cycle, never got clear to zero volts to reset that 
> invisible scr.
> 
> Any other failure external to the 7i76D would not have been a short.

> It could only be healed with a full powerdown, which is the only
> theory I can come up with that makes sense. That same 7i76D output, now
> with a flywheel diode seems to be running it flawlessly now.  The
> supply is rated at 12 volts and 2.1 amps so doesn't (probably) have
> enough cajones to burn things up. All relays on, its a tad under an
> amp total.

I have seen this only 2 other times in my 70+ years of putting electrons 
to work.

Thanks Peter.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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