Hello Peter.

The cables look fine but I'm gonna try with new cables tomorrow and see if
it works all day long without trouble. The malfunction is erratic and
happens a few times a day, but it's annoying as hell.

 Thank you.

2018-04-17 17:37 GMT-03:00 Peter C. Wallace <[email protected]>:

> On Tue, 17 Apr 2018, Leonardo Marsaglia wrote:
>
> Date: Tue, 17 Apr 2018 16:51:51 -0300
>> From: Leonardo Marsaglia <[email protected]>
>> Reply-To: "Enhanced Machine Controller (EMC)"
>>     <[email protected]>
>> To: "Enhanced Machine Controller (EMC)" <[email protected]>
>> Subject: [Emc-users] Possible MESA 5i20 problem
>>
>>
>> Hello to all!
>>
>> I have a camshaft grinder wich is working with a MESA 5i20 for 8 years
>> more
>> or less. Never had a problem until recently.
>>
>> A couple of days ago I had a major failure on the PC (not the power
>> supply)
>> so I replaced the complete unit to put the machine to work and then repair
>> the other one.
>>
>> I also had a failure on one of the stepper drivers (probably the output
>> stage since it's oscillating when I try to move it).
>>
>> It's more than likely that all these fails ocurring at the same time have
>> the same source wich I believe could be a short circuit due to coolant
>> vapour inside the cabinet.
>>
>> Anyway, I installed the new PC and new driver and everything seems to work
>> fine except that from time to time I have two outputs activated when I
>> activate only one. More precisely, when I try to jog the spindle (I don't
>> have a VFD is a two speed 3 phase induction motor with contactors) the
>> output jogs the spindle as usual but also, the electrovalve that moves the
>> hydraulic pivot the machine is activated/deactivated.
>>
>> Looking into hal, there's no activation in the LinuxCNC virtual pins, but
>> I
>> do get an activation from the 5i20 output port. I changed the physical
>> output ports of the 5i20 to try the other connector and I still have the
>> same erratic behaviour.
>>
>> I re installed LinuxCNC with the last wheezy .iso and the problem showed a
>> few times. Now it's working ok, but from time to time the problem appears.
>>
>> I suspect this is an FPGA related problem may be? Or with the resistors at
>> the output?
>>
>
> If you have the same issue on the same pins of multiple I/O connectors of
> the 5I20, it could be a bus problem but this is more likely to cause other
> issues. Did you change daughtercards/cables when you changed 5I20
> connectors? because a problem that stays with the cable/daughtercard is
> more like a problem with those components.
>
>
>
>> Thank you as always!
>>
>> Leonardo Marsaglia
>> ------------------------------------------------------------
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>>
>>
> Peter Wallace
> Mesa Electronics
>
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