On 01/02/2016 10:02 PM, Cecil Thomas wrote:
... snip

> Several years ago I wrote a program to "generate" involute gear teeth
> by making multiple cuts of the same tooth from differing angles with
> a rack shaped cutter. This eliminates the need for the different
> cutters when making only one cut per tooth.  I have used it many
> times to cut relatively large gears with a relatively small number of
> teeth with virtually no noticeable error.
>
> A few days ago a friend who repairs watches wanted to know if I could
> figure out what gear (wheel to you watch guys) size, pitch or module
> and number of teeth would be required to replace a missing one. (the
> original was long gone).  I had no problem working from the center
> distance and the matching pinion coming up with the appropriate design.

... snip

I have been looking at clock gearing off and on for a while. So far, I 
have found that clock tooth forms are cycloidal, but not really. It 
seems there is a British standard which is based on the ideal cycloidal 
form but uses a circular arc for the curved part of a tooth, rather than 
a cycloid, and clearance is added according to practical experience. I 
haven't been able to find the contents of the standard, but I'm still 
looking. My plan was to use a very small diameter (.015") end mill as a 
universal gear cutting tool for thin wheels from sheet brass. The wheel 
can be drawn in CAD, converted to g-code then cut in XY without using a 
rotary axis. I would appreciate any links or information that could get 
me closer to actually cutting wheels and pinions. Although, pinions are 
a different kettle of fish.

I'm also working on a New Haven clock that seems to use custom screw 
threads (#3-40?) that don't appear in Machinery's Handbook or anywhere else.


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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