On 06/16/2013 04:24 AM, Erik Christiansen wrote:
> current  printer implementations just drag the spool
 > with the filament feed capstan

It's brutally simple: the filament drive hauls filament through a 
flexible tube that arches between a holder at the spool and the 
extruder, so the drive must overcome the tension required to unroll the 
spool plus the friction required to drag the filament:

http://softsolder.com/2013/04/24/makergear-m2-filament-guide-tube-friction/

Bowden drives put the feed at the spool end of the guide tube, which 
makes retraction less effective.

> a couple of microswitches

The gotcha is that the filament loop thrashes around as the extruder 
head zips back and forth. On the M2, that's only along the X axis, but 
printers like the Ultimaker and Replicator move the extruder along both 
X and Y. I'm not sure where the sensor would be happiest, because you 
don't want to constrain the loop motion too much: pinning it to a board 
at the top of the arch might be too confining.

-- 
Ed
softsolder.com

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