Just curious.
Have you considered throwing a friction device on the flywheel, actuated by
a solenoid?
That is a proven way to turn rotary motion into heat!
A modified bike caliper (disc or shoe type) might do the trick!

--J. Ray Mitchell Jr.
[email protected]
(818)324-7573


“Truth is treason in the Empire of Lies.” — Ron Paul




On Tue, May 21, 2013 at 8:38 AM, Ralph Stirling <
[email protected]> wrote:

> Our Haas TM-1 mill uses a couple of stovetop heater elements for
> the spindle braking resistors.  I haven't measured the resistance,
> but they sit in a metal cage on top of the control cabinet.  I've
> never seen them glow.
>
> -- Ralph
> ________________________________________
> From: Peter C. Wallace [[email protected]]
> Sent: Tuesday, May 21, 2013 8:17 AM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Superglue, or Loc-tite for that motors flywheel?
>
> On Tue, 21 May 2013, Gene Heskett wrote:
>
> > Date: Tue, 21 May 2013 10:50:27 -0400
> > From: Gene Heskett <[email protected]>
> > Reply-To: "Enhanced Machine Controller (EMC)"
> >     <[email protected]>
> > To: [email protected]
> > Subject: Re: [Emc-users] Superglue, or Loc-tite for that motors flywheel?
> >
> > On Tuesday 21 May 2013 10:26:05 Peter C. Wallace did opine:
> >
> >> When using bipolar transistors as high power current sinks, make sure
> >> you are not violating their secondary breakdown specs (a lot easier to
> >> kill than you might think)
> >>
> >>
> >> Peter Wallace
> >> Mesa Electronics
> >
> > Despite my confidence that I knew what I was doing, it turns out that the
> > SOA ratings on the bugs I bought and which arrived while I was trying to
> > get some sleep on a dairy farm in NYS, turns out to suck dead toads
> through
> > soda straws, Peter.
> >
> > It appears that the only way I can make a 10 amp sink, would be to make
> >15
> > identical circuits and stack them.  I'm not all that fond of semi's in
> > series.
> >
> > Page 5 of this link
> >
> > <
> http://www.st.com/web/en/resource/technical/document/datasheet/CD00000005.pdf
> >
> >
> > defines the bad news.  Operation in parallel, so they get the full jolt
> > from the motor, says I'd have to use an emitter R high enough to keep the
> > individual bug under .350 ma.  So a 10 amp sink would need 30 of them.
> > Sooo, I am back to wondering how much pure R I can find around the place
> > that is not already in my EDM lashup.  That has a pair of 50 ohm 200
> > watters, and those, even in parallel, won't do much more than slow it at
> > about half the rate it was accelerated at by the controller.  10 ohms
> would
> > be a more serious load. Using the 5 ohm I have from full speed, it could
> > exceed 20 amps at the initial contact close an I can see demagnetizing
> the
> > PM fields.
> >
> > Do you have any better ideas for a semi choice?  These $2.25 each
> ignition
> > coil switchers sure aren't it.
> >
> > Thanks Peter.
> >
> > Cheers, Gene
>
>
> MOSFETS are better but for toughness when you are dissipating KW for
> seconds, a big wirewound resistor can't be beat. So I would try your
> ignition transistors in switch mode into a say 16 Ohm resistor.
>
> If you want to get fancy and do constant current (so you get a faster more
> linear speed drop instead of exponential), I would use a PIC or something
> similar driving a MOSFET in switch mode into a low value brake resistor at
> say
> 30 KHz and vary the PWM as the voltage drops.
>
> PS: we blew a couple 75A 1200V Darlintons trying to make a constant
> current dynanometer load, so the lesson about secondary breakdown (or
> FBSOA)
> kinda sticks with me :-)
>
> > --
> > "There are four boxes to be used in defense of liberty:
> > soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > My web page: <http://coyoteden.dyndns-free.com:85/gene> is up!
> > My views
> > <http://www.armchairpatriot.com/What%20Has%20America%20Become.shtml>
> > If you have to ask how much it is, you can't afford it.
> > A pen in the hand of this president is far more
> > dangerous than 200 million guns in the hands of
> >         law-abiding citizens.
> >
> >
> ------------------------------------------------------------------------------
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> > that delivers powerful full stack analytics. Optimize and monitor your
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> > Emc-users mailing list
> > [email protected]
> > https://lists.sourceforge.net/lists/listinfo/emc-users
> >
>
> Peter Wallace
> Mesa Electronics
>
> (\__/)
> (='.'=) This is Bunny. Copy and paste bunny into your
> (")_(") signature to help him gain world domination.
>
>
>
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