Certainly NOT complaining  :-)  
I'm having fun learning about this.

Machining  stuff is (part of) what I do. Ninety percent of my machining 
only require wide tolerances, but it's not uncommon to have to work to 
+-0.0002" on manual machining. This 'theoretical' f-error of +-0.0003" 
is already outside that and I wouldn't expect the situation to improve 
downstream. But as yet, I don't actually know how this f-error will 
translate in the real world machining parts.

Thank you for taking the time to reply (I'm off to find out about double 
quantization noise :-) )

Richard

Jon Elson wrote:
> Richard Arthur wrote:
>   
>> A couple more questions with reference to:
>>
>> http://imagebin.org/73098
>>
>> Looks to me like harmonics in the constant speed section; any 
>> suggestions as to its source?
>> There are spikes at the change constant speed/acceleration and vice 
>> versa. I wouldn't expect to see that in a smooth transition, any comments?
>>
>> My setup:
>> Brushed DC motors with tacho feedback to servo amps (+-10v control
>>     
> What are you COMPLAINING about????  The worst-case peak-peak error is in the
> neighborhood of 300 uInch, or 0.0003".  Unless you are diamond-turning 
> telescope
> mirrors, this is probably FAR smaller than any other error in your machine.
> Since these motors have discrete windings, commutator segments and maybe
> belt drives, there will be perturbations as they turn.  Also, you have 
> the inevitable
> double quatization noise of the encoder.
>
> As for your spikes, you should plot velocity as well as position.  There 
> is an acceleration
> "jerk" at the transition from rest to constant accel, and then another 
> at the transition from
> accel to constant velocity.  (There is an experimental S-curve traj 
> planner, but I don't think
> it was ever made mainstream.)  I always view velocity (called "delta" on 
> my driver, but you
> may have to manufacture such a signal with a hal component) with pid 
> error when tuning.
>
> Jon
>
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