On Wed, 2009-04-08 at 05:29 +0000, Tom wrote:
> Jon Elson <el...@...> writes:
> 
> > >   
> > What is your count resolution (in the ini file, that is INPUT_SCALE)?  
> > Just guessing an encoder directly mounted on a 5 TPI leadscrew, that is 
> > 5 * 2000 = 10,000 counts/inch or 0.0001" per count.  That is definitely 
> > on the low side.  I am using 20,000 counts/inch on the X and Y of my 
> > Bridgeport, and it works, but doesn't give the tightest control.  But, 
> > these were the encoders I could afford at the time (1000 cycle/rev, 4000 
> > counts/rev).
> > 
> > If you are not using FF1 and FF2, you should really explore them, they 
> > can help IMMENSELY.  If you are, then increased encoder resolution 
> > should help.  I know that I can tune my minimill, with the 128,000 
> > counts/inch, to insanely small following error.  Far less than the real 
> > errors (backlash, screw pitch errors, etc.)
> > 
> > Jon
> 
> Hi Jon,
> 
> You guessed right, my INPUT_SCALE value is 10160 since my screws are metric.
> 
> Yes, I use both FF1 & FF2.
> 
> I am already looking into retrofitting the highest resolution encoders I can 
> afford. I think you are right about needing all the counts you can get for 
> good 
> accuracy. My ballscrews all have less than .001" backlash. 
> 
> Thanks!
> Tom

Just in case it might be useful, I am using the USDigital 10000
pulse/rev. (2500 cpr) encoders on my HNC lathe:
http://www.wallacecompany.com/cnc_lathe/HNC/00001-1a.jpg
http://www.wallacecompany.com/cnc_lathe/HNC/00006-1a.jpg

Current pricing seems to be about $50 for each axis if you make your own
disk hubs and sensor mounts. I have my encoders on the end of my 5TPI
ballscrews, giving 50000 pulses/1".
------------
Kirk
http://www.wallacecompany.com/machine_shop/



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