Well, for the same cost, you can use the material differently and 
instead of having a half circle, have two quarter circles and get twice 
the resolution. Or, you could have four 1/8 circles ...

:-)

Ken

John Kasunich wrote:
> Kenneth Lerman wrote:
>> Jon Elson wrote:
>>> Kirk Wallace wrote:
>>>> On Mon, 2008-07-28 at 00:33 -0500, Jon Elson wrote:
>>>> ... snip
>>>>
>>>>> you might be 
>>>>> able to cobble up a substitute by making a disc with a narrow 
>>>>> slot and one of those U-shaped optical sensors from a floppy drive.
>>>> I have thought about this, but I wonder how accurate these are. If you
>>>> want to resolve .0002", I think you typically need angular accuracy
>>>> to .16 degrees. I guess I could try it to find out.
>>>>
>>> I came up with .36 degrees.  A good-sized disc with a 
>>> narrow-enough slot should work.  Basically, you are making a 
>>> 1000 line resolution encoder, but with only one line.
>> Is that true? Since you always approach the home position in the same 
>> direction, the width of the slot shouldn't matter at all. You should 
>> just be looking at the leading edge.
>>
>> Ken
>>
> 
> Exactly - which leads to another interesting possibility.  If you make a 
> disk that is as close as possible to 180 degrees "on" and 180 degrees 
> "off", you can mount two sensors at 90 degrees to each other.  The 
> result is a quadrature signal, with four counts per rev.  Since each 
> sensor still has only one rising edge per rotation, either sensor can be 
> used as the index.  (You would only need two hardware inputs, one of 
> which would be split in HAL to drive both phase A and the index of the 
> encoder, the other would drive phase B).
> 
> This would be a great candidate for a cheap lathe threading encoder. 
> The CVS version of EMC2 can use a single pulse per rev encoder for 
> threading, but this simple 4 count quadrature encoder would provide 
> about 16x better performance during load induced speed changes, for very 
> little extra cost.
> 
> Regards,
> 
> John Kasunich
> 
> 
> 
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