A few of us duscussed this at Fest and before.  You can use a stepper 
motor and just vary the current in one coil as the force feedback.  I 
don't think you can reliably use the other coil as an encoder, but it 
could be possible.  We saw an Allen Bradley MPG that appeared to do 
exactly that though - a stepper motor with some analog circuitry to do 
pulse shaping.  (I don't know if it did force feedback - it may have 
used both coils for quadrature)

As for load, you should be able to get a rough approximation from the 
PWM output value (from PID).  High output means high instantaneous 
load.  You may want some filtering on that, but it should work OK.

- Steve

Kirk Wallace wrote:

>Has anyone done a jog wheel with force feed-back for detents and/or axis
>load? It would be nice to have a jog wheel or quill lever to do "manual"
>drilling or cutting. Do any of the current commercial CNC's have this?
>
>Jon, is there any test point to get a load signal from your PWM amps?
>

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