That’s the only non-linear effect I can envision, however, all the models I’ve 
seen using a Google search suggest an RL network only.  I don’t think the 
stator laminations would saturate during locked rotor for the same reason a 
transformer core doesn’t saturation when its secondary winding is shorted.

 

Ralph

 

From: James Pawson (U3C) <[email protected]> 
Sent: Thursday, August 15, 2024 4:53 AM
To: [email protected]
Subject: Re: [PSES] Motor Locked Rotor and Overload Testing

 

Hi John,

 

Thanks for the reply. Non linear response because of saturation of the magnetic 
material?

 

All the best

James

 

James Pawson

Managing Director & EMC Problem Solver

 

Unit 3 Compliance Ltd

EMC : Environmental & Vibration : Electrical Safety : CE & UKCA : Consultancy

 

 <http://www.unit3compliance.co.uk/> www.unit3compliance.co.uk |  
<mailto:[email protected]> [email protected] 

+44(0)1274 911747  |  +44(0)7811 139957

2 Wellington Business Park, New Lane, Bradford, BD4 8AL

Registered in England and Wales # 10574298

 

Office hours:

Every morning my full attention is on consultancy, testing, and troubleshooting 
activities for our customers’ projects. I’m available/contactable between 1300h 
to 1730h Mon/Tue/Thurs/Fri.

For inquiries, bookings, and testing updates please send us an email on 
[email protected] <mailto:[email protected]>  or call 01274 
911747. Our lead times for testing and consultancy are typically 4-5 weeks.

 

 

 

 

From: John Woodgate <[email protected] <mailto:[email protected]> > 
Sent: Wednesday, August 14, 2024 5:46 PM
To: [email protected] <mailto:[email protected]> 
Subject: Re: [PSES] Motor Locked Rotor and Overload Testing

 

The stalled motor is a non-linear load, so an RL circuit might not be 
representative. For overload testing, we used a band-brake, but I suppose a 
disc brake would be used now. You would need to plot the torque versus 
hydraulic pressure curve to calibrate it.

On 2024-08-14 17:36, James Pawson (U3C) wrote:

Hi all,

 

We’ve had a few things in the lab recently requiring motor locked rotor and 
motor overload testing.

 

Working on the principle that a locked rotor motor looks like a short circuit 
(inductance and DC resistance of winding) would it be reasonable to just 
substitute the motor with the equivalent circuit?

 

For an overload testing (steadily increasing the load on the motor drive until 
failure or trip) I’m not sure how best to practically do this. How do people 
achieve these tests practically in the lab? What equipment is used?

 

Any recommendations gratefully received.

 

All the best

James

 

James Pawson

Managing Director & EMC Problem Solver

 

Unit 3 Compliance Ltd

EMC : Environmental & Vibration : Electrical Safety : CE & UKCA : Consultancy

 

 <http://www.unit3compliance.co.uk/> www.unit3compliance.co.uk |  
<mailto:[email protected]> [email protected] 

+44(0)1274 911747  |  +44(0)7811 139957

2 Wellington Business Park, New Lane, Bradford, BD4 8AL

Registered in England and Wales # 10574298

 

Office hours:

Every morning my full attention is on consultancy, testing, and troubleshooting 
activities for our customers’ projects. I’m available/contactable between 1300h 
to 1730h Mon/Tue/Thurs/Fri.

For inquiries, bookings, and testing updates please send us an email on 
[email protected] <mailto:[email protected]>  or call 01274 
911747. Our lead times for testing and consultancy are typically 4-5 weeks.

 

 

 

 

 


 
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