Dear John,

Thanks for your comments.  I have some below results of further
investigation to share with you.

On Mon, 6 Nov 2023 at 22:22, John Woodgate <[email protected]> wrote:

> I put some comments below.
> On 2023-11-06 14:08, Scott Xe wrote:
>
> Last week, we received a sample of an induction hob from a supplier. The
> unit is fitted with a 3-core power card and does not have a class II
> symbol. The earthing core is terminated at a small copper pad on the
> printed circuit board with a protective ground symbol (IEC 60417 - 5019)
> next to the terminal.  It is shocking to note that the copper pad is
> standalone and not connected to the unit circuitry.  We made an inquiry to
> the supplier and replied that the product was designed by the engineer who
> left the company.
>
> *JMW: That alone should indicate that you should have nothing to do with
> the product, unless you are a test house, paid for assessing its safety.*
>

SX: According to the circuit diagram, the PCB missed out a resistor
connecting between 2 capacitors and the isolated earth pad.  The earthing
path is for EMC compliance and the earthing is considered as a functional
earth.  The 2 capacitors must be Y1 class to fulfil safety requirements.

>
> I have two questions regarding the appliance. Firstly, can it be rated as
> a class 1 appliance?
>
> *JMW: If it passes all the safety tests for a Class 1 appliance, it is a
> Class 1 appliance. But it remains a suspect design.*
>

SX: Obviously the appliance does not rely on extra earth protection against
electrical shock.  The live parts must have double or reinforced
insulation in order to meet class II requirements.

>
> Secondly, what are the main purposes of installing a 3-core power cable
> that has no obvious functionality?
>
> *JMW: There is a strong temptation to do that if it's too difficult to
> meet the Class II requirements.*
>

SX: The earth core is used for grounding the interference.

>
>
> Additionally, while examining the PCB layout, I noticed punched holes for
> a resistor and two capacitors connected in series, with the capacitors
> connected in parallel first. Currently, there are no components present in
> those holes. I would like to know if these components are necessary for EMC
> compliance.
>
> *JMW: There is no way anyone can advise you on that, even if we could see
> where the 'missing' components appear in the schematic. You have to test it
> as it is and see whether it meets the EMC requirements.*
>

SX: It is a common practice for oem manufacturers to design a product
embedded with the requirements of many customers.  The actual no of
components is subject to individual customer requirements.  It is likely to
cause confusion and/or miscommunication to the sample preparation team.

>
>
> Your advice is appreciated!
>
>
> Thanks and regards,
>
>
> Scott
>
>
>
>
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