Hi all,

please help a newbie to understand the intentions of DO-160 lightning tests.

Do I understand this correctly:

All section 22 lightning tests are between the pin and the case of the
equipment unless there is a "Local Ground"?

And "Local Ground" applies *only* if the connection is shorter than 1m
*and* to the same structure as the equipment is mounted to?

So a 2m power supply wire pair (0V, 28VDC) is no "local ground" but a
0,5m wire pair is, resulting in differential mode tests?

OTOH, the pin injection test - cable induction setup (Figure 22-14)
shows a differential mode test, note 2 says: "transients  appear
differentially between the aircraft power and return/neutral" and the
further wording confuses me "If power and return/neutral originate from
a remote Load...". How can power be originating from a "load"? What is a
"remote load" in this context?


How will be tested if the equipment has one connector with a cable
bundle split after 2m:

EUT -> connector -> 2m common cable bundle -> Y-split into a) 2m bundle
to sensor/motor assembly and b) 2m power leads (28V DC).


Is direct pin injection really applied to *all* pins, even pins
connected strictly by a prefabricated cable to another assembly?


In many cases, normal operation will not be possible as long as signal
wires are galvanically connected to a (even idle) generator.

Will pass/fail criteria usually be that the EUT shall work after
unpowering and undoing all modifications needed to conduct the tests,
but the EUT doesn't need to work during the tests?

Otherwise it would be hard to impossible although 22.5.1 c. writes "When
testing a unit with power applied, a suitable means must be used to
ensure that the transient generator does not produce excessive loading
of power supply or signal lines" but I can't think of any "suitable
means" feeding the (wideband, low impedance) lightning pulse while not
disturbing a sensor or communications signal.

Applying letter e. cable induction testing "to ease possible testing
difficulties" leaves open how the pulse shall be coupled to the line.
There is only a description of a "cable induction pin test setup" for
power pins (figure 22-14) but not for signal pins.

This may be a matter of getting used to it, but I find the DO-160 more
ambiguous than industrial EMC standards.

TIA

Oliver

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