We have found "pre-screening" EMC testing early in the development cycle to be 
a good investment. EMC test results can be notoriously hard to predict, even 
when using EMC-savvy design principles. Extra PCB board spins are cheap in the 
context of a larger or time critical project.
Mike Sherman
Graco Inc.

>     On 05/24/2021 2:58 PM John E Allen 
> <[email protected]> wrote:
>      
>      
> 
>     “From much experience” I can only concur with Pete, Monrad and yourself – 
>  safety, EMC  & RoHS compliance must be  explicitly built into the Product 
> Lifecycle structure and process. Failure to do that, and to then make sure 
> that that all WORKS is a route to “painful”, time-consuming and expensive 
> results (“been there and seen that” – and recounted that here -  far too many 
> times!). ☹
> 
>      
> 
>     John E Allen
> 
>     W.London, UK  
> 
>      
> 
>      
> 
>      
> 
>      
> 
>     From: Richard Nute <[email protected]>
>     Sent: 24 May 2021 19:45
>     To: [email protected]
>     Subject: Re: [PSES] What percentage of products pass first time?
> 
>      
> 
>      
> 
>     Hi Charles:
> 
>      
> 
>     Not what you asked for, but a set of principles for success with 
> third-party testing, from a product safety point of view:
> 
>      
> 
>        1. The design engineer and the product safety engineer should be able 
> to predict the outcome of any test.
>        2. Testing simply confirms (or not) the prediction.
>        3. Failure of a test or other requirement at the third-party delays 
> the third-party investigation which can imperil the product schedule.  To 
> maintain schedule, the product must comply with all tests before it is 
> submitted to the third-party.
>        4. If the product that you successfully tested fails a third-party 
> test, then your or the third-party test was in error.  This can open a 
> dialogue between you and the third-party as to test process.
>        5. Tests to standards requirements are either pass or fail; always 
> record the measurement.  If the test requires a stimulation, then adjust the 
> stimulation to the point of failure and record the measurement.  Both tell 
> you the margin between pass and failure. 
>        6. Provide your measurement data to the third-party when you submit 
> the product.  If the third-party measurement data differs from your data, 
> some third-parties will do their own investigation as to why. 
> 
>      
> 
>     In my opinion, EMC is not a black art and can follow these same 
> principles.
> 
>      
> 
>     Stay safe, and best regards,
> 
>     Rich
> 
>      
> 
>      
> 
>      
> 
>      
> 
>     From: Grasso, Charles [Outlook] <[email protected] 
> mailto:[email protected] >
>     Sent: Monday, May 24, 2021 7:47 AM
>     To: [email protected] mailto:[email protected]
>     Subject: [PSES] What percentage of products pass first time?
> 
>      
> 
>     Hello EMC gurus!
> 
>      
> 
>     Calling all labs - In your experience how many products pass the 
> Unintentional Emissions
>     test first time? 
> 
>      
> 
>      
> 
>     -
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>     All emc-pstc postings are archived and searchable on the web at: 
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>     Attachments are not permitted but the IEEE PSES Online Communities site 
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