Thanks to those that replied with suggestions.

This morning I ran some additional testing.  I found I could induce the 
oscillation at 70 W KPA500 output power.  With KPA500 switched to STBY I could 
run 100 W from my TS-590S with no anomalies.  The only change in the antenna 
system configuration is that KPA500 is in STBY not OPER.

The time for onset of oscillation , and the frequency of oscillation, both 
depend on the power level. The higher the power the quicker the onset and the 
higher the frequency.  To me that suggests a thermal problem rather than 
voltage induced breakdown.

The only ferrite in the 40 m antenna system is in the KPA500 LPF and the KAT500 
tuning inductors.  The KAT500 inductor configuration was the same for 100 W 
STBY and 70 W OPER test.   Those two facts would, if taken in isolation,  
suggest a problem in the KPA500 40 m LPF.  However, the LPF seems happy at 500 
W with the dummy load.

I'm finding it hard to find a failure mode that fits all the test data.

73,
Andy, k3wyc

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