Hi, Justin!  It was great to meet you at Ohio Linux Fest!

What throws the "cannot get drive geometry" error -- is it the Nexcopy USB
Duplicator (https://www.nexcopy.com/usb-duplicator/) ?  Is it complaining
about not being able to read the source ( ~1.5 GB ISO image on a USB drive)
?

What does the partition table on the source USB drive look like?  You
should be able to list the partition table with "fdisk -l"  (see
http://www.cyberciti.biz/faq/linux-list-disk-partitions-command/ for an
example).

See also http://www.tldp.org/HOWTO/Partition/fdisk_partitioning.html

HTH,
Aleksey


On Wed, Nov 2, 2016 at 1:28 PM, Justin Smith <[email protected]> wrote:

> Every time my company releases a new version of its software, someone
> creates a ~1.5GB ISO image of it using *genisoimage -J -R -D -V
> [volume_name]*, and then I use a Nexcopy USB duplicator to burn the ISO
> to 2GB flash drives.
>
> This process no longer works; it produces a "cannot get drive geometry"
> error. According to gparted, it's b ecause the partition table is bogus -
> these flash drives are created with a 7.34GB partition, which obviously
> isn't possible on a 2GB flash drive. Nexcopy's support insists that this is
> because of the way the ISO was created even though known good ISOs from
> other versions produce the same error.
>
> I'm supposed to "Check the partition size...and then re-master the ISO so
> they all match. So if you have a 1.2GB CD-ROM partition size, you need to
> have a 1.2GB ISO file."
>
> I don't know enough about the ins and outs of genisoimage or ISO files to
> know if this is accurate or not or how I would do it. Any insight would be
> much appreciated.
>
> ---
> *Justin Smith*
> IT Analyst
> MIM Software, Inc.
> https://www.mimsoftware.com
>
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