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https://issues.apache.org/jira/browse/KAFKA-4169?page=com.atlassian.jira.plugin.system.issuetabpanels:comment-tabpanel&focusedCommentId=15490383#comment-15490383
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Ismael Juma commented on KAFKA-4169:
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We can't compress before serializing as the compression is done on a batch of 
messages to achieve a better compression ratio. I think we need to move the 
check so that it happens later in the process instead of doing it right after 
we serialize the message.

> Calculation of message size is too conservative for compressed messages
> -----------------------------------------------------------------------
>
>                 Key: KAFKA-4169
>                 URL: https://issues.apache.org/jira/browse/KAFKA-4169
>             Project: Kafka
>          Issue Type: Bug
>          Components: producer 
>    Affects Versions: 0.10.0.1
>            Reporter: Dustin Cote
>
> Currently the producer uses the uncompressed message size to check against 
> {{max.request.size}} even if a {{compression.type}} is defined.  This can be 
> reproduced as follows:
> {code}
> # dd if=/dev/zero of=/tmp/outsmaller.dat bs=1024 count=1000
> # cat /tmp/out.dat | bin/kafka-console-producer --broker-list localhost:9092 
> --topic tester --producer-property compression.type=gzip
> {code}
> The above code creates a file that is the same size as the default for 
> {{max.request.size}} and the added overhead of the message pushes the 
> uncompressed size over the limit.  Compressing the message ahead of time 
> allows the message to go through.  When the message is blocked, the following 
> exception is produced:
> {code}
> [2016-09-14 08:56:19,558] ERROR Error when sending message to topic tester 
> with key: null, value: 1048576 bytes with error: 
> (org.apache.kafka.clients.producer.internals.ErrorLoggingCallback)
> org.apache.kafka.common.errors.RecordTooLargeException: The message is 
> 1048610 bytes when serialized which is larger than the maximum request size 
> you have configured with the max.request.size configuration.
> {code}
> For completeness, I have confirmed that the console producer is setting 
> {{compression.type}} properly by enabling DEBUG so this appears to be a 
> problem in the size estimate of the message itself.  I would suggest we 
> compress before we serialize instead of the other way around to avoid this.



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