[...] KMH> The best way to do that that I've found so far is to set up KMH> a box with two removable hard drive racks, install and KMH> _configure_ everything on one drive, then use `cfdisk', KMH> `mkswap', and `mke2fs' to partition and format the second KMH> drive. [...]
I do a possibly non-kosher thing similar to the above. I tar everything up once it is set up and stick the tar file[s] into a SCSI drive. I have a box that boots from this SCSI drive and has IDE drawers and a kernel with IDE support built as modules. I then hot-swap IDE drives, sfdisk, mke2fs, mount and un-tar without bringing down the machine. Insmoding the ide modules after switching the drives on and rmmoding before removing them seems to work fine. Never lost a drive yet, but the largest drives I worked with under this scheme were 4.3G. With the newer/larger drives, you'd probably need to make sure LILO and the BIOS agree on a geometry for the drive to be actually bootable (dunno the incantation for that yet!). cheers, BM